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ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 1

 

 

MICROPROCESSOR-BASED 

DIGITAL  

ELECTRONIC CONTROLLER

 

 

 

 

 

OPERATING INSTRUCTIONS 

Vr. 02 (ENG) - cod.: ISTR 06262

 

 

EL.CO. S.r.l.

 

 

VIA MARCONI, 49 

36030 PIEVEBELVICINO (VI) ITALY 

TEL.:  +39 0445 661722 

FAX: +39 0445 661792 

internet : http:\\www.elco-italy.com 

e-mail: [email protected] 

 
 
FOREWORD
This  manual  contains  the  information  necessary  for  the  product  to 
be  installed  correctly  and  also  instructions  for  its  maintenance  and 
use; we therefore recommend that the utmost attention is paid to the 
following instructions.  
Though  this  manual has been issued with the greatest care, ELCO 
S.r.l will not take any responsibility deriving from its use.  
The  same  applies  to  each  person  or  Company  involved  in  the 
issuing of this manual.  
This document is the exclusive property of ELCO S.r.l which forbids 
any  reproduction  and  divulgation  ,  even  in  part,  of  the  document, 
unless expressly authorized.  
ELCO  S.r.l  reserves  the  right  to  make  any  formal  or  functional 
changes at any moment and without  any notice. 
 
 

INDEX 

1 

INSTRUMENT DESCRIPTION 

1.1 

GENERAL DESCRIPTION 

1.2 

FRONT PANEL DESCRIPTION 

2 

PROGRAMMING 

2.1 

FAST PROGRAMMING OF SET POINT  

2.2 

SELECTION  OF  CONTROL  STATE  AND  PARAMETER 
PROGRAMMING  

2.3 

PARAMETER PROGRAMMING LEVELS 

2.4 

CONTROL STATES 

2.5 

ACTIVE SET POINT SELECTION 

3 

INFORMATION ON INSTALLATION AND USE  

3.1 

PERMITTED USE 

3.2 

MECHANICAL MOUNTING 

3.3 

ELECTRICAL CONNECTIONS 

3.4 

ELECTRICAL WIRING DIAGRAM 

4 

FUNCTIONS 

4.1 

MEASURING AND VISUALIZATION 

4.2 

OUTPUTS CONFIGURATION 

4.3 

ON/OFF CONTROL 

4.4 

NEUTRAL ZONE ON/OFF CONTROL 

4.5 

SINGLE ACTION PID CONTROL 

4.6 

DOUBLE ACTION PID CONTROL 

4.7 

AUTO-TUNING AND SELF-TUNING FUNCTIONS 

4.8 

REACHING  OF  SET  POINT  AT  CONTROLLED  SPEED 
AND  AUTOMATIC  COMMUTATION  BETWEEN  TWO 
SET POINTS 

4.9 

SOFT-START FUNCTION 

4.10  ALARM FUNCTIONS 

4.10.1  ALARM OUTPUT CONFIGURATION 
4.10.2  ALARM HYSTERESIS 

4.11  LOOP BREAK ALARM FUNCTION 
4.12  FUNCTION OF KEY “U” 
4.13  PARAMETERS CONFIGURATION BY KEY01 

5 

PROGRAMMABLE PARAMETERS 

5.1 

PARAMETERS TABLE 

5.2 

PARAMETERS DESCRIPTION 

6 

PROBLEMS , MAINTENANCE AND GUARANTEE 

6.1 

ERROR SIGNALLING 

6.2 

CLEANING 

6.3 

GUARANTEE AND REPAIRS 

7 

TECHNICAL DATA 

7.1 

ELECTRICAL DATA 

7.2 

MECHANICAL DATA 

7.3 

MECHANICAL  DIMENSIONS,  PANEL  CUT-OUT  AND 
MOUNTING 

7.4 

FUNCTIONAL DATA 

7.5 

MEASUREMENT RANGE TABLE 

7.6 

INSTRUMENT ORDERING CODE 

 

1 - INSTRUMENT DESCRIPTION 

 
1.1 - GENERAL DESCRIPTION
 
ELK  39  is  a  “single  loop”  digital  microprocessor-based  controller, 
with  ON/OFF,  Neutral  Zone  ON/OFF,  PID  single  action,  PID  dual 
action  (direct  and  reverse)  control  and  with  AUTO-TUNING  FAST 
function,  SELF-TUNING  function  and  automatic  calculation  of  the 
FUZZY OVERSHOOT CONTROL parameter for PID control. 
The PID control has a particular algorithm with TWO DEGREES OF 
FREEDOM 
that optimises the instrument’s features independently in 
the event of process disturbance and Set Point variations. 
The  process  value  is  visualized  on  4  red  display,  the  Set  value  is 
visualized on 4 green display while the outputs state is indicated by 
2 led. 
The  instrument  provides  for  the  storage  of  4  Set  Points  and  can 
have up to 2 outputs: relay type or can drive solid state relays type 
(SSR). 
Depending on the model required the input accept: 
C:  Thermocouples  temperature  probes  (J,K,S  and  ELCO  IRS 
Infrared  sensors),  mV  signals  (0..50/60  mV,  12..60  mV), 
Thermoresistances PT100. 

ELK 39

 

Summary of Contents for ELK 39

Page 1: ...ROL 4 5 SINGLE ACTION PID CONTROL 4 6 DOUBLE ACTION PID CONTROL 4 7 AUTO TUNING AND SELF TUNING FUNCTIONS 4 8 REACHING OF SET POINT AT CONTROLLED SPEED AND AUTOMATIC COMMUTATION BETWEEN TWO SET POINTS...

Page 2: ...g speed increases in order to allow the desired value to be reached rapidly Once the desired value has been reached by pushing key P it is possible to exit by the fast programming mode or it is possib...

Page 3: ...of the controller During automatic control it is possible to visualize the control power on the display by pushing key UP The range of the power values goes from H100 100 of the output power with reve...

Page 4: ...0 2 10 V Depending on the model using par SEnS it s possible to select the type of input probe which can be for thermocouples J J K CrAL S S or for infrared sensors serie ELCO IRTC1 with linearizatio...

Page 5: ...w value SP HSEt Vice versa in case of direct action or cooling Func CooL it deactivates the output when the process value reaches SP HSEt in case of symmetrical hysteresis or SP in case of asymmetrica...

Page 6: ...ontrol monitoring and the continuous calculation of the parameters during control Both functions automatically calculate the following parameters Pb Proportional Band tcr1 Cycle time of the output 1rE...

Page 7: ...n only works through PID control and allows the limitation of control power when the instrument is switched on for a programmable period of time This is useful when the actuator driven by the instrume...

Page 8: ...condition the alarm is not activated It will be activated only when the process value is in non alarm conditions and then back in alarm conditions ALARM DELAY the alarm output may behave in two diffe...

Page 9: ...ument is equipped with a connector that allows the transfer from and toward the instrument of the functioning parameters through the device ELCO KEY01 with 5 poles connector This device it s mainly us...

Page 10: ...1 28 AL1d Activation delay of alarm AL1 OFF 9999 sec OFF 29 AL1i Alarm AL1 activation in case of measuring error no yES no Group LbA parameters relative to Loop Break Alarm Par Description Range Def...

Page 11: ...e condition occurs in case of over range or probe breakage Ur the condition occurs in case of under range or probe breakage Our the condition occurs in case of over range or under range or probe break...

Page 12: ...led AT blinks SELF SELF TUNING ENABLE Parameter used to enable yES or disable no the Self tuning function Once the function has been enabled the Self tuning has to be started by selecting item tunE i...

Page 13: ...mmed on par OPE and activates the desired alarms if the relative parameters ALni have been programmed yES 6 2 CLEANING We recommend cleaning of the instrument with a slightly wet cloth using water and...

Page 14: ...02 0 F NTC 103 AT2 SEnS ntc 50 110 C 58 230 F 50 0 110 0 C 58 0 230 0 F 0 20 mA SEnS 0 20 1999 9999 199 9 999 9 19 99 99 99 1 999 9 999 4 20 mA SEnS 4 20 1999 9999 199 9 999 9 19 99 99 99 1 999 9 999...

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