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Installation, Operation and Maintenance

Two-Way Flow Altitude Control Valve with Solenoid (On-Off) Override 

Feature

Sizes: 11/4" to 24" 

NOTICE

For Australia and New Zealand: Pipeline strainers should be 

installed between the upstream shutoff valve and the inlet of  

the backflow preventer.

It’s important that this device be tested periodically in compli-

ance with local codes, but at least once per year or more as 

service conditions warrant. If installed on a fire sprinkler system, 

all mechanical checks, such as alarm checks and backflow  

preventers, should be flow tested and inspected internally in  

accordance with NFPA 13 and NFPA 25.

WARNING

!

Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information 

can result in death, serious personal injury, property 

damage, or damage to the equipment.
Keep this Manual for future reference.

Table of Contents  

Page

Introduction .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2

Installation   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 2

Setting the Altitude Controls   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 3

Maintenance Schedule .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6

Trouble Shooting Guide   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 6

Valve Disassembly Instructions  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 8 

ACV Schematic   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11

  

Local building or plumbing codes may require modifica-

tions to the information provided.  You are required to  

consult the local building and plumbing codes prior 

to installation.  If the information provided here is not 

consistent with local building or plumbing codes, the 

local codes should be followed.  This product must be 

installed by a licensed contractor in accordance with 

local codes and ordinances.

WARNING

!

Need for Periodic Inspection/Maintenance:

  This product 

must be tested periodically in compliance with local codes, 

but at least once per year or more as service conditions 

warrant .  All products must be retested once maintenance 

has been performed .  Corrosive water conditions and/or 

unauthorized adjustments or repair could render the product 

ineffective for the service intended .  Regular checking and 

cleaning of the product’s internal and external components 

helps assure maximum life and proper product function . 

WARNING

!

FLOW

Model 960GD-15-17 / 660GD-15-17

IOM-A-ACV-960-15-17_660-15-17

Summary of Contents for AMES 660GD-15-17

Page 1: ...ting the Altitude Controls 3 Maintenance Schedule 6 Trouble Shooting Guide 6 Valve Disassembly Instructions 8 ACV Schematic 11 Local building or plumbing codes may require modifica tions to the inform...

Page 2: ...oper procedures be followed Time must be allowed for the valve to react to adjustments and the system to stabilize The objective is to bring the valve into service in a controlled manner to protect th...

Page 3: ...will need to be bled off the valve cover during startup The ACV includes a bleed valve use a flat head screwdriver to slowly open the valve See Figure 1 STEP 4 Pressure the line by opening the upstre...

Page 4: ...downstream isolation valve STEP 7 If the valve remains closed as indicated by the stem position in the position indicator See Figure 2 and the tank level is known to be below the desired level SLOWLY...

Page 5: ...be turned OUT counter clockwise an additional to turn This will lower the shut off level slightly below the tank over flow mark eliminating any wave action discharge from the over flow pipe See Figure...

Page 6: ...cification sheets for approximate cover capacity A continuous flow of water from the open port indicates a damaged diaphragm or loose disc diaphragm assembly Disassemble valve and replace diaphragm or...

Page 7: ...valves ensure open Diaphragm is damaged Conduct diaphragm seal test repair and replace if necessary Main valve stem assembly corroded damaged Inspect stem assembly clean replace if necessary Blockage...

Page 8: ...e cover nuts and washers 3 Remove the cover If cover is not free to be removed loosen it by tapping upward along its outside edge with a dull cold chisel pic tured above a Large valves may require the...

Page 9: ...h or by using a Mineral Dissolving Solution Inspect parts for wear and replace if necessary 7 Inspect valve seat If seat is not damaged removal is not necessary Valve seats 6 and smaller are threaded...

Page 10: ...in a crossing pattern to ensure even distribution Test the Disc and Diaphragm Assembly for smooth travel by following the Freedom of Movement Test procedure in previous section 11 Test the integrity o...

Page 11: ...Steel 9 Stem Washer ASTM A276 304 Stainless Steel 10 Diaphragm Washer ASTM A536 65 45 12 Epoxy Coated Ductile Iron 11 Diaphragm Buna N Nitrile 12 Disc Retainer ASTM A536 65 45 12 Epoxy Coated Ductile...

Page 12: ...sulting from labor charges delays vandalism negligence fouling caused by foreign material damage from adverse water conditions chemical or any other circumstances over which the Company has no control...

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