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SERVICE MANUAL

 

 

 

 

- 16 - 

 

 

 

 

SM-eVENT-GB-3_8-2006.doc

 

 

 

10. FAULT FINDING AND TROUBLESHOOTING 

Prior to repairing the appliance it is necessary to reduce the pressure of the air in 
the air chamber to zero and disconnect the appliance from the mains supply.  

Trained service personnel can only perform the activities connected to the troubleshooting guide. 
 

FAILURE 

POSSIBLE CAUSE 

TROUBLESHOOTING 

No mains voltage 

Switched off mains breaker in 
distribution system 
Check Supply 
Fuse Blown – replace the defective fuse 

Loose wire terminal – tighten 

No current in pressure switch  

Power cord defective – replace power 
cord 

Interrupted winding of motor, 
damaged thermal protection 

Replace motor  

Defective capacitor 

Replace capacitor 

Jammed piston or another rotary 
part 

Replace damaged parts 

Compressor does 
not start 

Pressure switch does not switch on Change pressure switch 
Leakage of air from pneumatic 
distribution system 

Control of pneumatic distribution system 
– seal loose connection 

The pointer of 
humidity indicator is 
out of green zone 

Large consumption of compressed 
air 

Do not exceed max. flow (see technical 
data) 

Leakage of air from pneumatic 
distribution system 

Control of pneumatic distribution 
system – seal loose connection 

Compressor often 
switches on 

Leakage of check valve 

Clean check valve, replace sealing, 
replace check valve 

Leakage of air from pneumatic 
distribution system 

Control of pneumatic distribution 
system – seal loose connection 

Worn-out piston rings 

Replace worn-out piston rings 

The operation of 
compressor is 
extended  

Dirtly filter inserts 

Replace the dirty inserts with new ones 

Dirty air intake filter 

Clean or replace the dirty air intake filter 
with new ones 

Dirtly filter inserts 

Replace the dirty inserts with new ones 
Replace  faulty fans 

Cooling fans don´ t work 

Replace  faulty thermo - switch 

Red indication 
lights – state of 
overheating 

High ambient temperature of air 

Ensure suitable conditions of the 
environment 

Damaged piston bearing or 
bearing on motor 

Replace damaged  bearing 

Compressor is 
noisy (knocking, 
metal noises) 

Loose (cracked) belt of the air 
pump hanger  

Replace damaged hanger 

 
 
 

 

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Summary of Contents for DK50 D

Page 1: ...PDF created with pdfFactory trial version www pdffactory com...

Page 2: ...6 4 Cooling failure alarm 10 6 5 Cleaning the compressor 10 7 SERVICE 10 7 1 Intervals of service 10 7 2 Service kits 11 7 3 Preparations for service 12 7 4 Check of safety valve 12 7 5 Replacement of...

Page 3: ...l at the time of printing corresponds to the design of the appliance and its state according to the relevant safety and technical standards The manufacturer reserves all copyrights for the given wirin...

Page 4: ...d expert 1 5 Alert notices and symbols For your information the symbols below are used in the installation operation and maintenance manual on packaging materials and on the product Information or ins...

Page 5: ...r 6 Main input power switch primary fuses 7 Equipotential pin 8 Socket for the supply lead 9 WALL input air coming from another pressure air source for example central distribution 10 OUT output air f...

Page 6: ...ity Lit 5 5 Working pressure of the pump bar 5 0 7 0 5 0 7 0 Operation pressure of safety valve bar 8 0 8 0 Adjustment of the air pressure at the output pressure regulator pressure regulator Dimension...

Page 7: ...peration for the first time by a qualified expert His obligation is to also train the operating personnel about the usage and common maintenance of the appliance Installation and training of personnel...

Page 8: ...t OUT port In such a connection the compressor serves as back up source of the compressed air In the case of the reduction of the pressure of air from central distribution system under 5 0 bars compre...

Page 9: ...of supporting equipment must be in the axis of the tube max 1100 mm above the floor Other connecting consult with manufacturer Producer recommends an supporting equipment disassemble before transport...

Page 10: ...clean the product using a solution containing abrasive components chemical solvents or another aggressive chemical 7 SERVICE Repairs that exceed the framework of common maintenance must be performed...

Page 11: ...0V 50Hz type 4EA 034 Part No 604041034 DK50 D 230V 60Hz type 4EA 030 Part No 604041030 DK50 DM 230V 60Hz type 4EA 035 Part No 604041035 DK50 D 115V 60Hz type 4EA 031 Part No 604041031 DK50 DM 115V 60H...

Page 12: ...st be now be closed The safety valve must not be used for depressurizing the pressure tank It could endanger the function of the safety valve 7 5 Replacement of filters of air pump Caution hot surface...

Page 13: ...the control button of the regulator pushing down Setting the pressure in the pressure regulator must only be done by a qualified expert 7 8 Replacement of pressure switch Prior the intervention to th...

Page 14: ...the pressure regulator Check the condition of pump itself impurities in crank box freedom at crank shaft In the case of need replace faulty parts 7 11 Checking of capacity Before checking of capacity...

Page 15: ...hten screw on connecting rod Disassemble the preparation for ensuring piston embed cylinder onto crank box seat of membrane 5 with O ring 6 2 pcs spring 4 complete cylinder head 3 and screw screws 4 p...

Page 16: ...idity indicator is out of green zone Large consumption of compressed air Do not exceed max flow see technical data Leakage of air from pneumatic distribution system Control of pneumatic distribution s...

Page 17: ...A 4KB 565 025000012 2 pcs Input filter B 4KA 292 025000005 6 pcs Fuse 2 pcs for DK50 D 230V T6 3A 038100004 for DK50 D 115V T10A 038100005 for DK50 DM 230V T10A 038100005 for DK50 DM 115V T16A 038100...

Page 18: ...erminal board 8 Thermoswitch 9 Power indicator 10 Cooling failure indicator 11 Counter 12 Acoustic indicator 13 Capacitor 2 5 U2 6 PE N U 1 4 4 3 t 40 C 8 1 2 3 4 230V 50Hz 230V 60Hz 115V 60Hz TYPE B...

Page 19: ...er 3 Compressor 4 Solenoid valve 5 Sound absorber 6 Cooler 7 Filter with the water trap 8 Check valve 9 Air tank 10 Pressure regulator with filter 11 Air Outlet 12 Air Inlet 13 Main input power switch...

Page 20: ...SERVICE MANUAL 20 SM eVENT GB 3_8 2006 doc PDF created with pdfFactory trial version www pdffactory com...

Page 21: ...SERVICE MANUAL SM eVENT GB 3_8 2006 doc 21 PDF created with pdfFactory trial version www pdffactory com...

Page 22: ...SERVICE MANUAL 22 SM eVENT GB 3_8 2006 doc PDF created with pdfFactory trial version www pdffactory com...

Page 23: ...SERVICE MANUAL SM eVENT GB 3_8 2006 doc 23 PDF created with pdfFactory trial version www pdffactory com...

Page 24: ...031330010 35 Gasket Cu 4KA 078 025900003 36 Safety valve 4BA 025 604011025 37 Gasket Cu 4KA 104 025900004 38 Connecting nut 4KA 103 024000027 39 Pressure switch compl 4BA 358 604011358 40 Manometer co...

Page 25: ...166 4KB 595 for DK50DM 061000177 85 Case 4BA 293 for DK50D 604011293 4BA 329 for DK50DM 604011329 86 Foam 4KB 538 061000170 87 Socket for tube 4BA 347 604011347 88 Foam 4KB 539 061000171 89 Foam 4KB 5...

Page 26: ...SERVICE MANUAL 26 SM eVENT GB 3_8 2006 doc PDF created with pdfFactory trial version www pdffactory com...

Page 27: ...ENT GB 3_8 2006 doc 27 EKOM spol s r o Priemyseln 5031 18 921 01 PI E ANY Slovak republic tel 421 33 7967255 fax 421 33 7967223 e mail ekom ekom sk www ekom sk PDF created with pdfFactory trial versio...

Page 28: ...ging w x d x h mm 500x530x850 500x600x850 15 LIST OF SPARE PARTS 12 Castor with brake MKR JM S 75 029000058 13 Castor MKR S 75 029000059 CHANGE 2 Description Termo switches TH63 are changed by switche...

Page 29: ...z 604011405 4BA 406 115V 60Hz 604011406 Previous and recent spare parts are interchangeable CHANGE 4 Description 1 Filters 111211 40B and RS 1701 became part of basic outfit 2 Change of evaporative tr...

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