Ekin Endustriyel GemmeCotti HTM 10 PP User Manual Download Page 13

8

Dangerous or hazardous actions can cause serious injuries or death to people or serious 

damage to materials and so it’s important to assure the respect of all the warnings 

relative to the safety and the correct use written in this manual.

Verify always that the pumped liquid is compatible with the materials of construction of 

the pump. For any clarification please contact Ekin Endüstriyel technical office.

In case of use for pumping aggressive, toxic liquids or liquids dangerous for the health 

of the personnel, it’s necessary to install on the pump an adequate protection for the 

containment, the collection and the warning of any dangerous product in case of 

leakage: e.g. Danger of pollution, contamination, injuries and/or death.

Do not pump liquids containing solids in suspension. Mag drive pumps are designed 

to pump clean liquids. The use of a suction strainer is strongly recommended (however 

the filter has to be kept clean). We suggest a continuous check of the suction strainer 

to avoid obstruction of the suction causing cavitation. Avoid in particular to pumping 

liquids containing ferro oxides or other ferromagnetic particles, even if small.

Read the following instructions to change the sense of rotation:

•   Wear individual homologated protection devices (e.g. gloves, glasses).
•   Make sure that the operating conditions are analogous to the specifications of the pump (see 

paragraph 7).

•   Install the pump in the hydraulic system.
•   Open the suction and the discharge valve completely.
•   Fill the pump with the liquid. It’s recommended to perform this test with an inert liquid like 

water.

•   Do not run the pump dry (Note: the design of mag drive pumps don’t allow dry running 

because it causes damages to the inner components of the pump).

•   Start the motor only for one or two seconds to check that the sense of rotation is in the 

same direction of the arrow on the pump head or on the motor and on the technical 

drawing of the pump (the sense of rotation is clockwise looking at the front of the pump and 

counterclockwise looking at the motor fan).

A pump turning backwards will pump but at a greatly reduced capacity and pressure.

3. OPERATION

3.1 Use and Safety

Summary of Contents for GemmeCotti HTM 10 PP

Page 1: ...GemmeCotti User Guide...

Page 2: ...www twitter com ekinendustriyel www facebook com ekinendustriyel www youtube com ekinendustriyel www linkedin com company ekinendustriyel www instagram com ekinendustriyel Follow us on social media...

Page 3: ...n to engineering problems in the world market and have grown through an expansion of franchises Engineering Approaches Integrated Solutions Ekin has expanded into the production of components sales an...

Page 4: ...ks Air Tubes Steel IBC Tanks with ADR Heat Stations Steam Package Systems Special Designed Systems Dosing Systems Substations Thermoregulators Lobe Pumps Hygienic Centrifuge Pumps Turbo Roots Centrifu...

Page 5: ...1 Introduction 1 2 Installation 2 3 Operation 8 4 Maintenance 12 5 Problem Solutions 18 6 Spare Parts 18 7 Data 19 CONTENTS...

Page 6: ...correct functioning and prevention of possible damage to the equipment This symbol indicates the presence of strong magnetic fields which can damage or compromise the functioning of other equipment n...

Page 7: ...e remind you that the classification of the zone Ref Atex 2014 34 EU former 94 9 CE directive for potentially explosive atmoshpere zones have to be done by the customer and communicated to GemmeCotti...

Page 8: ...municated to us at the moment of the quotation and confirmed in our order confirmation the customer becomes responsible for the issue of a new CE Certification The pump has to be used only for the app...

Page 9: ...ended to prevent damages Don t remove the protections of the flanges until the installation and close if they are not closed already the discharge and suction pump connections to prevent the intrusion...

Page 10: ...air siphon that can be created in the long piping line Avoid the creation of siphon also before the suction of the pump It is better to rinse the internal pipes of new plants before installing the pum...

Page 11: ...or the same hazardous zone as the pump installed unless it s protected by an airtight closure cabinet also certified The installation of pumps type EM C T P for use in potentially explosive areas has...

Page 12: ...motor correspond to those of the electric system to be used Don t connect the electric motor directly to the main system but protect the dedicated system with a suitable main switch with adequate saf...

Page 13: ...ion strainer to avoid obstruction of the suction causing cavitation Avoid in particular to pumping liquids containing ferro oxides or other ferromagnetic particles even if small Read the following ins...

Page 14: ...execution Do not allow the pump to run dry Note the mag drive pump design doesn tallow the dry running functioning because it will damage irrevocably the inner parts of the pump An accidental failure...

Page 15: ...that the pump is installed in accordance with the instructions supplied in the previous section 2 3 5 Starting Start the electric motor and gradually open the discharge pipe until you reach the requi...

Page 16: ...proofing canopy for the pump In these cases make sure that the motor ventilation is guaranteed 3 7 Shut Down Normally the pump should be shut down only after closing the discharge valve If the suction...

Page 17: ...he warranty period extraordinary maintenance is allowed only for GemmeCotti personnel or personnel authorized by GemmeCotti All the operations described in the paragraphs below have to be done exclusi...

Page 18: ...ssible that the pump has pumped toxic and or dangerous liquids so it s necessary to wear protection for the skin and the eyes Make sure that the pump has been carefully decontaminated and cleaned Wash...

Page 19: ...TM in thermoplastic material excluding the motor Photo 1 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Descr Set Screws Front Casing O ring Casing Thrust Bush Shaft Ring Impeller Thrust Bearing Impeller Int...

Page 20: ...3 3 If it s necessary to remove the external magnet Photo N 4 in blue from the motor shaft proceed unscrewing the grub screw with an Allen key and then use a puller to avoid damage to the motor shaft...

Page 21: ...aft until it touches the shaft shoulder Then screw the grub screw to fix it Photo 7 Photo 8 Photo 9 The parts that can be periodically replaced are O ring part 3 in the section drawing Bearings part 9...

Page 22: ...the fan at the back of the motor and rotate it by hand to check the free rotation of the unite In case of excessive friction or anomalous noises disassemble the group instructions paragraph 4 4 and fi...

Page 23: ...lease contact GemmeCotti or our distributors To have the spare parts it s necessary to communicate the model of the pump the size the material the serial number the year of construction and the number...

Page 24: ...for safety reasons the value of NPSH of the system NPSH available should be at least 1 m higher than the value of NPSH required written on the performance curves to prevent lack of lubrication or dry...

Page 25: ......

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Page 28: ...4 444 444EK N Is tma So utma San Tic Ltd ti Dudullu Organize Sanayi B lgesi Des Sanayi Sitesi 107 Sk B14 Blok No 2 mraniye stanbul Turkey Phone 90 216 232 24 12 Fax 90 216 660 13 08 info ekinendustriy...

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