EINHELL BT-FW 100 Original Operating Instructions Download Page 11

11

GB

5. Before starting the equipment

5.1 Assembly (Fig. 7-13)

5.1.1 Fitting the carrying strap (1)

n

Guide the carrying strap (1) through the slit on
the rear of the equipment, over the housing
cover (3) and through the slit on the front of
equipment. Connect the ends of the carrying
strap as shown in Figure 5 and adjust the strap
to the required length.

Fitting the welding screen (13)

n

Place the welding glass (l) and the transparent
safety glass (m) over it in the frame for the safety
glass (k) (Fig. 7).

n

Press the safety glass retaining pins (q) into the
holes in welding screen frame (s) from the
outside. (Fig. 8).

n

Place the frame for the safety glass (k) with the
welding glass (l) and transparent safety glass (m)
from the inside into the recess in the welding
frame (s), press the safety glass retaining
bushes (n) on to the safety glass retaining pins
(q) until they engage to secure the frame for the
safety glass (k). The transparent safety glass (m)
must be on the outside. (Fig. 9).

n

Bend the top of the welding screen frame (s)
inwards (Fig. 10/1) and fold down the top corners
(Fig. 10/2) Now bend the outer sides of the
welding screen frame (l) inwards (Fig. 10/3) and
connect them by pressing the top corners and
outer sides together. When the retaining pins
engage, you should be able to hear 2 clear clicks
on each side (Fig. 10/4).

n

When the top corners of the welding screen are
connected as shown in Figure 11, place the
screws for the handle (p) from the outside
through the three holes in the welding screen.
(Fig. 12).

n

Turn over the welding screen and place the
handle (r) over the threads on the three screws
for the handle (p). Secure the handle (r) to the
welding screen using the three nuts for the
handle (o). (Fig. 13).

5.2 Mains connection

n

Before you connect the equipment to the mains
supply make sure that the data on the rating
plate are identical to the mains data.

n

The equipment may only be operated from
properly earthed and fused shock-proof sockets.

5.3 Fitting the wire spool (Fig. 1, 2, 3, 14 – 22)

The wire spool is not supplied.

5.3.1 Wire types

Various welding wires are required for different
applications. The welding set can be used with
welding wires with a diameter of 0.9 mm. The
appropriate feed rollers and contact tubes are
supplied with the set. The feed roller, contact tube
and wire cross-section must always match each
other.

5.3.2 Wire spool capacity

Wire spools with a maximum weight of 0.4 kg can be
fitted in the welding set.

5.3.3 Inserting the wire spool

n

Unlock the housing cover (Fig. 1/3) by turning
the fastening screw (Fig. 6/12) through 90° and
flip open the cover.

n

Check that the windings on the spool do not
overlap so as to ensure that the wire can be
unwound evenly.

Description of the wire guide unit (Fig. 14-22)

A Wire 

spool

B Spool 

holder

C Guide 

tube

D  Adjusting screw for roller brake
E  Screws for feed roller holder
F  Fee roller holder
G Feed 

roller

H  Hose package mounting
I Pressure 

roller

Pressure roller holder

K  Pressure roller spring

Adjusting screw for counter-pressure

Inserting the wire spool (Fig. 14, 15)

Place the wire spool (A) on the spool holder (B).
Ensure that the end of the welding wire is unwound
on the side of the wire guide, see arrow.

Inserting the welding wire and adjusting the wire
guide (Fig. 16-22)

n

Push the pressure roller spring (K) upwards and
swing it forwards (Fig. 16).

n

Pull the pressure roller holder (J) with the
pressure roller (I) and pressure roller spring (K)
downwards (Fig. 17).

n

Undo the screws for the feed roller holder (E)
and pull off the feed roller holder (F) upwards
(Fig. 18).

n

Check the feed roller (G). The appropriate wire
thickness must be specified on the top of the
feed roller (G). The feed roller (G) is fitted with

Anleitung_BT_FW_100_GB_SPK7__  13.03.13  13:12  Seite 11

Summary of Contents for BT-FW 100

Page 1: ...Art Nr 15 752 20 I Nr 11022 BT FW 100 Original operating instructions Flux Cored Welding Set Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 1...

Page 2: ...1 1 6 11 2 12 2 3 5 13 10 7 9 4 8 14 10 11 2 3 10 15 Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 2...

Page 3: ...4 S q p o n m l k r 13 3 6 5 11 7 m k l 8 q q S 9 q n n k l m 12 Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 3...

Page 4: ...11 12 p p p 13 14 15 o o E o r p F G B N A D C 4 10 1 4 2 3 S H J K L I Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 4...

Page 5: ...5 17 I K J 18 E E F 16 K 19 G 20 C H 21 K J I L Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 5...

Page 6: ...6 22 L Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 6...

Page 7: ...plied 10 3 Intended use 10 4 Technical data 10 5 Before starting the equipment 11 6 Operation 12 7 Cleaning maintenance and ordering of spare parts 13 8 Disposal and recycling 13 9 Troubleshooting 14...

Page 8: ...ppliance in wet or damp conditions or in the rain Protect your eyes with specially designed goggles DIN level 9 10 which you can attach to the supplied safety shield Wear gloves and dry safety clothin...

Page 9: ...nnection It is therefore possible to weld on the machine without having connected the earth terminal to it In this case the welding current will flow from the earth terminal through the protective con...

Page 10: ...n 2 x Safety glass retaining bushes o 3 x Nut for handle p 3 x Screws for handle q 2 x Safety glass retaining pin r 1 x Handle s 1 x Welding screen frame 3 Intended use The flux cored welding set is...

Page 11: ...s supply make sure that the data on the rating plate are identical to the mains data n The equipment may only be operated from properly earthed and fused shock proof sockets 5 3 Fitting the wire spool...

Page 12: ...d 6 Operation 6 1 Setting Since the welding set must be set to suit the specific application we recommend that the settings be made on the basis of a test weld 6 1 1 Setting the welding current The we...

Page 13: ...and the motor housing free of dirt and dust as far as possible Wipe the equipment with a clean cloth or blow it down with compressed air at low pressure n We recommend that you clean the equipment im...

Page 14: ...elding wire welded to the gas nozzle contact tube Check setting Check setting Clean or replace Check the wire guide jacket Clean or replace Release After a lengthy period of use the welding set does n...

Page 15: ...voltage 50 Hz Mains frequency I1 max Rated maximum mains current Symbol for falling characteristic curve Read the operating instructions carefully before using the welding set and follow them Self shi...

Page 16: ...uished This can also be done by handing over the used device to a returns center which will dispose of it in accordance with national commercial and industrial waste management legislation This does n...

Page 17: ...by any other means in whole or in part of documentation and papers accompanying products is permitted only with the express consent of ISC GmbH Technical changes subject to change Anleitung_BT_FW_100_...

Page 18: ...18 Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 18...

Page 19: ...r external influences e g damage caused by the device being dropped and normal wear resulting from proper operation of the device This applies in particular to rechargeable batteries for which we neve...

Page 20: ...EH 03 2013 01 Anleitung_BT_FW_100_GB_SPK7__ 13 03 13 13 12 Seite 20...

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