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EGR SBAR0015, Installation Instructions Manual

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EGR SBAR0015 Installation Instructions Manual Download Page 3

REAR LEG

LEFT HAND SIDE

(LHS)

REAR LEG

RIGHT HAND SIDE

(RHS)

SB0013b

page 3 of 7

FORD FALCON UTE 2008 SPORTS BAR

20/01/10

2. Insert the leg joiner with “LHS” marked on the front face, into the top end of the rear Sports Bar leg LHS as shown, ensuring the 
spigot inserts correctly into its hole as shown. Repeat process for the other side of the Sports Bar. 

See Dia #2

.

Diagram #2

1. 

NOTE

: 

Two people are required to complete installation. 

Thoroughly clean and dry the installations areas. 

See Dia #1

.

Diagram #1

REAR LEG

LEFT HAND SIDE

(LHS)

LEG JOINER

LEFT HAND SIDE

(LHS)

SPIGOT

3. Insert the M12x80mm screws into the nylon spacers as shown. 

See Dia #3

.

Diagram #3

NYLON

SPACER

x2

FRONT VIEW

“LHS”

AT TOP

M12x80

SCREW

Summary of Contents for SBAR0015

Page 1: ...ear Clamp Plates Foot Gasket LHS Front Foot Gasket LHS Rear Foot Gasket RHS Front Foot Gasket RHS Rear Leg Joiner LHS Leg Joiner RHS Nylon Spacers Component Name Qty Item 14 15 16 17 18 19 20 21 22 23 Grommets M12x80mm Screws M8x25mm Screws M8x20mm Screws M6x50mm Screws M4x12mm Countersunk Screws M8 Spring Washers M6 Spring Washers M8 Flat Washers M6 Flat Washers Component Name Qty LIST OF PARTS S...

Page 2: ...sh with a non abrasive automotive wax after polishing Regular polishing of the sportsbar is required to prevent staining or corrosion of the finish Use products formulated for stainless steel Failure to maintain the finish may cause unrepairable damage to the sportsbar Disclaimer The buyer assumes all risk and liability whatsoever from the installation and use of our products Our products are sold...

Page 3: ...he spigot inserts correctly into its hole as shown Repeat process for the other side of the Sports Bar See Dia 2 Diagram 2 1 NOTE Two people are required to complete installation Thoroughly clean and dry the installations areas See Dia 1 Diagram 1 REAR LEG LEFT HAND SIDE LHS LEG JOINER LEFT HAND SIDE LHS SPIGOT 3 Insert the M12x80mm screws into the nylon spacers as shown See Dia 3 Diagram 3 NYLON ...

Page 4: ... SPORTS BAR 20 01 10 6 Attach the foot gaskets to their correct Sports Bar foot as shown ensuring the holes in the Sports Bar feet remain accessible Repeat process for the other side of the vehicle See Dia 6 Diagram 6 5 Remove the protective lining from all of the foot gaskets See Dia 5 Diagram 5 LHS SHOWN LHS SHOWN 1 2 FRONT TUBE REAR LEG LHS LEG JOINER LHS FRONT TUBE GROMMET M12x80 SCREW NYLON S...

Page 5: ...ed hole in the side rail Finally tighten the M4x12mm screw to torque 10Nm Repeat process for the other side of the vehicle See Dia 9 Diagram 9 8 Loosely attach the cam nuts 4 turns only to the rear clamp plates as shown Rotate the cam nuts on both the front and rear clamp plates so that they sit above the screws protruding from the back of the clamp plates as shown See Dia 8 Diagram 8 M4x12mm SCRE...

Page 6: ... spring washer and M8 flat washer through the front clamp plate rearward position and into cam nut Tighten both M8 screws to torque 20Nm Repeat process for the other side of the vehicle See Dia 12 Diagram 12 11 Remove the M6x50mm screws from both of the front clamp plates as shown Position Sports Bar on vehicle using two people either side of the vehicle and lower the Sports Bar down so the feet t...

Page 7: ...hown Push down on the Sports Bar foot towards tub contact with the gasket Tighten to torque 20Nm Repeat process for the other side of the vehicle See Dia 13 Diagram 13 SB0013b page 7 of 7 FORD FALCON UTE 2008 SPORTS BAR 20 01 10 RHS SHOWN SPORTS BAR REAR CLAMP PLATE GASKET M8 FLAT WASHERS M8 SPRING WASHERS M8x25 SCREWS TORQUE 20Nm ...

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