EGR SBAR0015 Installation Instructions Manual Download Page 1

SB0013b

Page 1 of 7

Place these instructions in vehicle’s glove box after installation is complete

Ford Falcon Ute 2008

Part Number: SBAR0015

SPORTS BAR

INSTALLATION INSTRUCTIONS

Clean Sports Bar with a mild
detergent and water solution.

Do not use abrasive
cleaners or solvents.

Care Instructions:

Item

1

2

3

4

5

6

7

8

9

10

11

12

13

1

1

1

6

2

2

1

1

1

1

1

1

2

2

2

4

4

2

6

8

2

8

2

Front Sports Bar Tube

Rear Sports Bar Leg LHS

Rear Sports Bar Leg RHS

Cam Nuts

Front Clamp Plates

Rear Clamp Plates

Foot Gasket LHS Front

Foot Gasket LHS Rear

Foot Gasket RHS Front

Foot Gasket RHS Rear

Leg Joiner LHS

Leg Joiner RHS

Nylon Spacers

Component Name

Qty

Item

14

15

16

17

18

19

20

21

22

23

Grommets

M12x80mm Screws

M8x25mm Screws

M8x20mm Screws

M6x50mm Screws

M4x12mm Countersunk Screws

M8 Spring Washers

M6 Spring Washers

M8 Flat Washers

M6 Flat Washers

Component Name

Qty

LIST OF PARTS

Socket Drive Handle and Extension Bar (½” Drive)

Socket Drive Allen Key Long Series M12 (Kincrome)

Socket Drive Allen Key to Suit M6

Socket Drive Allen Key to Suit M8

Torque Wrench Rated to at Least 30Nm

Phillips Head Screwdriver to Suit M4

Tape Measure

RECOMMENDED TOOL LIST

20/01/10

Summary of Contents for SBAR0015

Page 1: ...ear Clamp Plates Foot Gasket LHS Front Foot Gasket LHS Rear Foot Gasket RHS Front Foot Gasket RHS Rear Leg Joiner LHS Leg Joiner RHS Nylon Spacers Component Name Qty Item 14 15 16 17 18 19 20 21 22 23 Grommets M12x80mm Screws M8x25mm Screws M8x20mm Screws M6x50mm Screws M4x12mm Countersunk Screws M8 Spring Washers M6 Spring Washers M8 Flat Washers M6 Flat Washers Component Name Qty LIST OF PARTS S...

Page 2: ...sh with a non abrasive automotive wax after polishing Regular polishing of the sportsbar is required to prevent staining or corrosion of the finish Use products formulated for stainless steel Failure to maintain the finish may cause unrepairable damage to the sportsbar Disclaimer The buyer assumes all risk and liability whatsoever from the installation and use of our products Our products are sold...

Page 3: ...he spigot inserts correctly into its hole as shown Repeat process for the other side of the Sports Bar See Dia 2 Diagram 2 1 NOTE Two people are required to complete installation Thoroughly clean and dry the installations areas See Dia 1 Diagram 1 REAR LEG LEFT HAND SIDE LHS LEG JOINER LEFT HAND SIDE LHS SPIGOT 3 Insert the M12x80mm screws into the nylon spacers as shown See Dia 3 Diagram 3 NYLON ...

Page 4: ... SPORTS BAR 20 01 10 6 Attach the foot gaskets to their correct Sports Bar foot as shown ensuring the holes in the Sports Bar feet remain accessible Repeat process for the other side of the vehicle See Dia 6 Diagram 6 5 Remove the protective lining from all of the foot gaskets See Dia 5 Diagram 5 LHS SHOWN LHS SHOWN 1 2 FRONT TUBE REAR LEG LHS LEG JOINER LHS FRONT TUBE GROMMET M12x80 SCREW NYLON S...

Page 5: ...ed hole in the side rail Finally tighten the M4x12mm screw to torque 10Nm Repeat process for the other side of the vehicle See Dia 9 Diagram 9 8 Loosely attach the cam nuts 4 turns only to the rear clamp plates as shown Rotate the cam nuts on both the front and rear clamp plates so that they sit above the screws protruding from the back of the clamp plates as shown See Dia 8 Diagram 8 M4x12mm SCRE...

Page 6: ... spring washer and M8 flat washer through the front clamp plate rearward position and into cam nut Tighten both M8 screws to torque 20Nm Repeat process for the other side of the vehicle See Dia 12 Diagram 12 11 Remove the M6x50mm screws from both of the front clamp plates as shown Position Sports Bar on vehicle using two people either side of the vehicle and lower the Sports Bar down so the feet t...

Page 7: ...hown Push down on the Sports Bar foot towards tub contact with the gasket Tighten to torque 20Nm Repeat process for the other side of the vehicle See Dia 13 Diagram 13 SB0013b page 7 of 7 FORD FALCON UTE 2008 SPORTS BAR 20 01 10 RHS SHOWN SPORTS BAR REAR CLAMP PLATE GASKET M8 FLAT WASHERS M8 SPRING WASHERS M8x25 SCREWS TORQUE 20Nm ...

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