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23

Assembling the safety and one-way valve

In order to limit the overpressure of the 

EGO PRIME

 system, it is compulsory to install the 

safety and non-return valves supplied as standard components upstream from the collector.
This solution also prevents the system from emptying in the case of a water shortage from the 
mains. For the coupling, use the flat ¾’’ gaskets supplied. For ensuring correct operation of the 
valve, as well the validity of the warranty of the collector, the aforementioned safety or non-re-
turn valves must never be isolated, obstructed or covered. For the correct positioning please 
refer to the installation diagram in the “HYDRAULIC CONNECTION” section.

This component acts as:
- a 

SAFETY VALVE

, with opening set at 4.5 ± 0.5 bar;

- a 

ONE-WAY VALVE

, to stop the water from returning to the water system.

If you want to install a discharge valve at inflow (recommended), it should be positioned 
between the safety valve and the inflow connection.

The safety valve must be installed correctly; if it is not, leaks can occur. No guarantee rights will 

be recognised if not installed or if installed correctly.

Assembling the safety unit (an alternative to the safety val-

ve)

For installations in Italy and in countries where a regulation similar to the one established 
by Ministerial Circular no. 829571 of 26 March 2003 regarding accumulation water heaters:
“...these devices must be connected to the domestic water system using a hydraulic safety 
unit. This unit must include at least one interception tap, a one-way valve, a control device 
for the one-way valve, a safety valve, a hydraulic charge interrupting device, all accessories 
necessary for using the water heaters safely. The design, production and operation criteria 
of the hydraulic safety units are those defined by the European Commission Regulation EN 
1487:2002...”, the supplied safety and one-way valve is not suitable and must be replaced wi-
th a safety unit that complies with the above standard.
The supplied valve only answers the EN 1717 regulation defined in section 5.4 of the EN 
12976-2 regulation.
To comply with the indications above, the installer can choose whether to assemble the indivi-
dual devices listed above, or install the SAFETY AND ONE-WAY VALVE, available as an optional 
accessory on request (code 4400223301).

It includes a valve body, with MF ¾’’ connections, that contains several elements:
• 

the safety and outflow valve, set at 4.5 ± 0.5 bar;

• 

the one-way valve, with control device (can be inspected, self-cleaning);

• 

the device for interrupting the hydraulic load;

• 

the stopcock;

• 

an adjustable outflow trap.

DANGER! 

 Do not assemble the safety system together with the safety and one-way valve.

Installing the safety system is an alternative to using the safety and one-way valve (stan-

dard supplied).

The 

VALVE

 is supplied as a standard component with 

the collector. If it has been misplaced or lost contact the 
supplier and only ever use original valves.

Summary of Contents for PRIME 110

Page 1: ...www pleion it EGO PRIME 110 150 180 220 260 INSTALLATION AND USER HANDBOOK EGO PRIME solar collector with integrated storage Senza titolo 2 1 12 03 18 16 32 ENG REV1 1...

Page 2: ...Smart Solar Box Installation and user handbook rev 1 1 of 13 09 2018 2 The key to a cleaner planet is in your hands...

Page 3: ...uality product EGO PRIME solar collector with integrated storage was designed by an Italian company and all its components are produced 100 in Italy After its simple installation you can enjoy the bea...

Page 4: ...on 15 Necessary items 15 Installation phases 16 Anchoring with ballasts 18 Installation on a sloped roof 18 Place and position 18 Necessary items 18 Installation phases 19 HYDRAULIC CONNECTION 21 Gene...

Page 5: ...d Before starting to install the product make sure all the components are present LETTER COMPONENT QUANTITY PIECES EGO solar collector with integrated storage 1 a b BASIC SUPPORT pair of galvanised sh...

Page 6: ...wer 1 000W 230V ELECTRICAL RESISTOR FOR INTEGRATION 2 kW Article code 4400234102 power 2 000W 240V SAFETY AND ONE WAY UNIT with MF connections Article code 4400223301 PRESSURE REDUCER with MF connecti...

Page 7: ...ESSARY QUALIFIED ELECTRICIAN QUALIFIED DESIGNER RISK OF BURNS RISK OF FALLING MATERIAL FROMABOVE TIGHTEN LOOSEN MANUALLY TIGHTENWITH SPANNER PERFORATEWITH DRILL DANGER OF OVERPRESSURE DANGER OF ELECTR...

Page 8: ...connection and regulate the pressure see STARTING chapter y y Should faults occur or if the system does not operate correctly do not attempt to repair the product Instead disable it and con tact a spe...

Page 9: ...the product warranty The electrical resistors antifreeze and integration can be used with chlorine levels up to twice the limit imposed by Directive 98 38 EC and subse quent amendments Hardness It is...

Page 10: ...tank is not subject to CE marking but the producer guarantees it as established in the directive because designed and produced following a correct construction procedure the accumulation system does n...

Page 11: ...m2 1 48 m2 1 86 m2 2 25 m2 2 64 m2 absorption surface area 0 85 m2 1 13 m2 1 41 m2 1 69 m2 1 98 m2 effectiveACS content 105 liters 140 liters 175 liters 210 liters 245 liters cover requirements 1 2 2...

Page 12: ...ositioned in the lower part of the system it heats up as it pas ses from the lower cylinders to the upper ones and finally exits from the highest cylinder and goes into the system directly to the user...

Page 13: ...things that are of a suitable capacity and size Structural check The EGO PRIME solar collector with integrated storage can be placed on the ground or on a structure attic covering balcony etc that ca...

Page 14: ...n the collector at least 1 2 metres from any obstacles that are present Direct the transparent surface as close to the south as possible If deviated slightly towards the east or the west the system st...

Page 15: ...www pleion it 15 Installation phases FLAT ROOF 1 1a 1b 1c CARICO NEVE CARICO VENTO 1 2 kN m2 100 km h 2 4 DETTAGLIO A A 3 13 MAX 20 Nm DETTAGLIOA 3c 3d 3b 3a DETTAGLIOA...

Page 16: ...nd user handbook rev 1 1 of 13 09 2018 16 5 8 DETTAGLIO A A DETTAGLIO A A 5a 5b 5c 5d 5a 6 6a 5d 5c 8b 8b 8a DETTAGLIOA DETTAGLIOA 5b 7 7b 7a 7b 7a EGO PRIME A B 110 150 2050 150 250 2050 180 400 2050...

Page 17: ...nections or the caps Place and position Carefully check the state of the cover and the supporting structure Get a structural technician to check the maximum loads of the building considering the weigh...

Page 18: ...olar Box Smart Solar Box Installation and user handbook rev 1 1 of 13 09 2018 18 Installation phase SLOPED ROOF 1 CARICO NEVE CARICO VENTO 1 2 kN m2 100 km h 5 25 cm 5 25 cm 5 25 cm 5 25 cm 4 2 3 DETT...

Page 19: ...www pleion it 19 6 8 7 DETTAGLIOA DETTAGLIO A A 5 13 A A 9 13 A Installation phase...

Page 20: ...t is indicated in this manual complies with laws and regulations in force at the installation place The manufacturer is not liable for any damage caused to things and injury to people as a result of i...

Page 21: ...line from the water system B water filter X C pressure reducer adjusted at 3 bar OPZ D interception valve X E safety and one way valve setting 4 5 0 5 bar F discharge tap X G flexible hose X LETTER C...

Page 22: ...he solar collector connections This compensates the thermal expansion of the lines caused by temperatu re oscillations and makes disconnecting and repositioning the solar collec tor easier if it has t...

Page 23: ...r heaters these devices must be connected to the domestic water system using a hydraulic safety unit This unit must include at least one interception tap a one way valve a control device for the one w...

Page 24: ...reate a 90 angle as to the horizontal surface Before tightening the valve to the outflow connection connect between the valve and the user supply line To do this keep the plastic connection still usin...

Page 25: ...as required within the range of 35 55 C Use the adjustment knob to do this Connecting more than one collector mod 110 180 260 If it is necessary to use several collectors parallel connection is stron...

Page 26: ...ated solar collector is supplied with a plasticizer free PVC covering she et which serves the purpose of blacking out the surface that captures the solar irradiation This will prevent the product from...

Page 27: ...Allow the water to flow inside the system for a certain period of time in order to rinse out any deposits or residues that could have entered the tank during installation Convey the exiting water down...

Page 28: ...the users and allow a sufficient amount of water to flow in for lowering the temperature and rinsing out the system b Close the shut off valve at the inlet c Disconnect the return line from the by pas...

Page 29: ...SHOCK Do not connect the electric resistors at current values that are different from those given on the plate Indications on using electric resistors Should the risk of the temperature falling below...

Page 30: ...currents condensation aggres sive or acid water incorrect descaling treatments lack of water deposits of lime stone and sludge i force majeure such as fire theft freezing overheating whirlwinds bolts...

Page 31: ...e integrity of the accumulation tank In this case it will be necessary to install a softening or filtration device upstream from the system carry out adequate cleaning and if necessary replace the val...

Page 32: ...Be the change that you want to see in the world M GANDHI PLEION Srl Via Venezia 11 Cerea Verona infoline 39 0442 320295 info pleion it www pleion it cod 4400994018...

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