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TK 61341-11-IM (Rev.3, 10/17) Copyright© 2015-2017 Thermo King, Climate Solutions EMEA

ThermoLite™ EMEA/NAD 36W / 100W SOLAR PANEL INSTALLATION

NOTE: Includes Trailer Applications and Domestic Refrigerated Container (DRC) Applications.

Kit Contents

NOTE: See illustration of these parts on the next page.

Item 

Description

Qty

1.

Solar Panel, 25” lead with Adhesive Backing

1

2.

Cable, Extension SLX  140”

1

3.

Charge Controller, In Line

1

4.

Harness, Fused Terminal, 89”

1

5.

Cable Tie, Nylon, 9’’ long, 0.140’’ wide, UV-resistant black

8

6.

Clamp Tinnerman 1/4 x 3/8,  300 Stainless Steel with Extruded Neoprine Cushion

4

7.

Screw-Hwhtc, 10-16 Szn , 0.75”  Self Drilling

4

8.

Screw, pan head M4 x 10 square cone sems SS

2

9.

Nameplate, Solar Warning

1

10.

Screw # 12-14 x 1-1/4 CHWH Self-Drill, w/ Sealing Washer

4

11.

Christmas Tree Ratchet Fastner 0.187 x 0.675  (Drill 4.5 mm) (Plastic)

10

12.

Bracket - Charge Controller

1

13.

Blind-Rivet 1/8’’, 0.337

4

14.

Rivet Multi-grip 3/16” x 0.04 - 0.75

10

15.

Lockwasher 3/8”, Engine Ground

1

16.

Flatwasher, 0.565 x 0.045”,  Heat King Installation

2

17.

Flatwasher, 3/8”, Engine ground

1

18.

Grommet 0.687ID, 0.125 groove

1

Figure 1: 401305 Kit Contents

Summary of Contents for Ingersoll Rand NAD 100W

Page 1: ... Nylon 9 long 0 140 wide UV resistant black 8 6 Clamp Tinnerman 1 4 x 3 8 300 Stainless Steel with Extruded Neoprine Cushion 4 7 Screw Hwhtc 10 16 Szn 0 75 Self Drilling 4 8 Screw pan head M4 x 10 square cone sems SS 2 9 Nameplate Solar Warning 1 10 Screw 12 14 x 1 1 4 CHWH Self Drill w Sealing Washer 4 11 Christmas Tree Ratchet Fastner 0 187 x 0 675 Drill 4 5 mm Plastic 10 12 Bracket Charge Contr...

Page 2: ...2 BEN137 ...

Page 3: ...ocate the charge controller near the unit electrical connection to avoid voltage loss in the cable SLXi SLXe SLX Unit Installation Trailer Applications 1 Switch unit controls to the off position and disconnect the positive battery cable 2 Temporarily remove the fuse from solar panel harness See Step 10 of Procedure 3 Prepare clean an area on the top of the trailer body for the solar panel see illu...

Page 4: ...nts use item 14 drill 5 mm for each of the 10 positions to secure the panel to the trailer body If the trailer body is made of plastic use item 11 drill 4 5 mm instead 5 Apply Silicon Sealant Outdoor Grade BEN139 BEN140 ...

Page 5: ...5 6 Routing Procedure see below see also Kit Contents at the beginning of the manual for Item numbers NOTE Refer to Annex for more details BEN141 Item 2 Item 18 Item 6 Item 5 Item 18 ...

Page 6: ...6 7 Install the bracket to the control box 8 Install the Charge Controller to the bracket NOTE Refer to Annex for more details BEN363 Item 12 Item 8 BEN364 Item 3 Item 13 ...

Page 7: ... Always ensure the solar panel fuse located on the terminal connection harness is removed during installation and service 10 Connect the Fused cable to the Charge Controller route to the starter motor and make connections BEN365 Item 2 BEN142 Item 4 ...

Page 8: ...ting CAUTION Make sure that the harness is not damaged while routing NOTE Refer to Annex for more details ve Starter Solenoid ve Engine Block Ground Make sure that the correct torque is applied 26 Nm 19ft lbs BEN143 ...

Page 9: ...ys temporarily remove the fuse from the harness while servicing the unit 13 Reinstall the harness fuse connect the positive and negative battery cable and switch unit controls to the on position BEN144 Item 9 BEN145 ...

Page 10: ...efer to Kit Contents on page 1 and General Installation Precautions and Specifications on page 3 before commencing the installation 1 Thoroughly clean unit surfaces 2 Mark 0 50 in from the edge of the door panel and 1 375 in down from the top edge BEN366 ...

Page 11: ...11 3 Peel back approximately 4 inches of the liner and position solar panel onto door panel aligning it with the marks made in step 2 Install solar panel securely to door panel BEN367 ...

Page 12: ...s at each panel grommet Insert the christmas tree fasteners up to 10 places and push securely in place Apply caulking around the fasteners b Alternate Method Drill 5 32 4 mm holes at each panel grommet Secure with 10 14 x 1 2 long thread forming screws Apply caulking around the screws BEN368 ...

Page 13: ...2 5 mm and install grommet WARNING Do not drill holes into refrigeration electrical or mechanical components or severe damage to equipment will result 7 Insert solar panel connector through the grommeted hole 8 Apply Caulking around the grommeted hole to seal BEN369 Item 18 ...

Page 14: ...connect the extension cable route the cable down the inside back channel under the engine and across to the control box and battery area Secure cable with tie bands to existing electrical cables BEN370 Item 6 Item 2 Item 5 ...

Page 15: ...15 10 Install the bracket to the control box 11 Install the Charge Controller to the bracket NOTE Refer to Annex for more details BEN363 Item 12 Item 8 BEN364 Item 3 Item 13 ...

Page 16: ...tion harness is removed during installation and service 13 Connect the Fused cable to the Charge Controller BEN365 NOTE After installation is complete it is advisable to coil up any extra length of the Item 2 extension cable and secure with cable tie See Routing Illustration SLXi DRC on page 17 Item 2 BEN142 Item 4 ...

Page 17: ...Route this cable to the starter motor and make connections Figure 2 Routing Illustration SLXi DRC ve Starter Solenoid ve Engine Block Ground Make sure that the correct torque is applied 26 Nm 19ft lbs BEN372 ...

Page 18: ...15 Install Solar Warning Nameplate in the location shown below 16 Reinstall the harness fuse connect the positive and negative battery cable and switch unit controls to the on position BEN371 Item 9 BEN145 ...

Page 19: ...must be less than 12 8V for the solar panel controller to turn on If battery voltage is not less than 12 8V then put a 12V load on the battery 2 If indoors put at least a 500W halogen lamp approxiamately 600mm above the solar panel and turn it on 3 Put Ammeter around the positive cable from the solar panel Voltage reading should begin increasing or stay the same Amperage reading should be greater ...

Page 20: ...20 Figure 3 Testing Connections BEN147 ...

Page 21: ...the solar panel is reading 0 00 then check the following If the amperage reading at position B below is greater than or equal to 0 300 mA then check the Charge controller If the amperage reading at position A and B below is equal to 0 also then check the solar panel BEN148 ...

Page 22: ...OTE Refer to Step 6 NOTE Refer to Step 6 NOTE Mounting points for the Charge Controller Bracket Refer to Step 7 NOTE Refer to Step 7 and 8 NOTE Refer to Step 11 ve Negative Terminal ve Positive Terminal Item 5 Item 2 Item 6 Item 3 Item 12 ve ve ...

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