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Photovoltaic 

Modules Installation 

Manual

 

Xtremesolar Modules. 

Summary of Contents for XTREMESOLAR XTR-F300P

Page 1: ...Photovoltaic Modules Installation Manual Xtremesolar Modules ...

Page 2: ...r other rights of third parties that may result from use of Modules SFCE reserves the right to make changes to the product specifications or installation manual without prior notice Failure to comply with the requirements listed in this manual will invalidate the Limited Warranty for Modules as provided SFCE at the same time of sale to the direct customer Additional recommendations are provided to...

Page 3: ...C 61215 and IEC 61730 application class A Modules rated for use in this application class may be used in system operating at greater than 50V DC or 240W where general contact access is anticipated Modules qualified for safety through IEC 61730 1 and IEC 61730 2 and within this application class are considered to meet the requirements for safety class II equipments When Modules are mounted on rooft...

Page 4: ...which may cause the connection and safety issue the modules need to be installed and connected to the combiner box once they are taken out from the carton box keep the connectors dry and clean during the installing Note that the pollution from sand dust and water will result in arcs and electrical shock of connectors We suggest the customers add rubber connector covers as the protection method spe...

Page 5: ...holes in the frame This may compromise the frame strength and cause corrosion of the frame Do not scratch the anodized coating of the frame except for grounding connection It may cause corrosion of the frame or compromise the frame strength Do not attempt to repair the Modules with damaged glass or back sheet 3 5 Fire Safety Consult your local authority for guidelines and requirements for building...

Page 6: ...t are to be installed in locations with high probability of lightning strikes Do not use Modules near equipment or in locations where flammable gasses may be generated or collected Modules must not be installed nor operated in areas where hail snow sand dust air pollution soot etc are excessive Modules must not be sited in locations where aggressive substances such as salt salt mist salt water che...

Page 7: ...is ability of Static Mechanical according to the local national or international standards such as DIN1055 or equivalent standards The Modules mounting structure must be made of durable corrosion resistant and UV resistant material Modules must be securely attached to the mounting structure In regions with heavy snowfall in winter select the height of the mounting system So that the lowest edge of...

Page 8: ...osion Modules can be mounted in landscape or portrait orientation 5 2 Installation Methods Modules can be installed on the frame using mounting holes or clamps Modules must be installed according to the following examples and recommendation If not mounting the Modules according to these instructions please in advance consult SF SUNTECH and must be approved by SFCE otherwise may damage Modules and ...

Page 9: ...ollowing condition or approved by system installation Width Clamp A no less than 50mm Clamp B no less than 38mm Thickness No less than 3mm Material Aluminum Alloy Bolt M8 B Bolt torque requirement tighten the screws C The Modules clamps must not contact the front glass or deform the frame In any way the contact area of damp with the front of frame must be smooth otherwise maybe damage the frame br...

Page 10: ...tion is applicable to the installation in harsher environmental conditions such as storm heavy snow etc the maximum static load on the back of the Modules is 2400 Pa i e wind load and the maximum static load on the front of the Modules is 5400 Pa i e wind and snow load depending on the pressure level that it would endure according to IEC standard For the dynamic loads such as wind the safety facto...

Page 11: ...urement uncertainty at Standard Test Conditions Standard Test Conditions 1000 W m irradiance 25 C Cell Temperature and 1 5 Air Mass Under normal conditions photovoltaic Modules may produce higher current and or voltage than reported at Standard Test Conditions Accordingly the values of short circuit current lsc and open circuit voltage Voc ...

Page 12: ...maximum number of Modules that can be connected in a series suing must be calculated in accordance with applicable regulations in such a way that the specified maximum system voltage The maximum system voltage of Xtremesolar Modules Is DC 1500V according to the safety appraisal of the IEC61730 of the Modules and all other electrical DC components will not be exceeded in open circuit operation at t...

Page 13: ...e approved for use at the maximum short circuit current of the Modules SFCE recommends installers use only sunlight resistant cables qualified for direct current DC wiring in PV systems The minimum wire size should be 4mm2 Rating Required Minimum Field Wiring Testing Standard Wire size Temperature Rating TUV 2PFG 11694 4mm 40 to 85 Cables should be fixed to the mounting structure in such a way tha...

Page 14: ...uirements must be checked in accordance with the applicable regulations and standards before work is started Xtremesolar Modules use an anodic oxidized aluminum frame to resist corrosion So the frame of Modules must be connected to the equipment grounding conductor to prevent thunder and static injury The grounding device must fully contact with the inside of the aluminum alloy and must penetrate ...

Page 15: ...per wire should not be compressed during the installation Figure 6 Installation Methods Note The figure above is using TYCO 1954381 1 recommended 7 2 Grounding by Using Unused Mounting Hale The existing Mounting holes which have not been used can be used for grounding A Direct the grounding damp to the mounting hole on the frame Thread the grounding clamp and the frame with grounding bolt B Put th...

Page 16: ...leaning The dust accumulated on the front transparent substrate may reduce the power output and may even cause regional hot spot effect The industrial effluents or bird drops may be serious and the extent of the severity depends on the transparency of the foreign objects It s usually not dangerous for the accumulated dust to reduce the sunshine because the light intensity is still homogeneous and ...

Page 17: ...ether there are appearance defects the following need particularly special attention A Whether the glass is broken B Corrosion along the cells bus bar The corrosion is caused by the dampness infiltrated into the Modules because that the surface encapsulation materials are damaged during the installation or transportation C Whether there is burning vestige on the back sheet 8 3 Inspection of connec...

Page 18: ...nue Chatswood NSW 2067 Australia Tel 61 2 8188 2450 Email ir sfcegroup com Website http www sfcegroup com Note SF Suntech is the CEC license holder for Xtreme Modules in Australia Xtremesolar Exclusively Distributed by Sonepar Australia Solar Solutions 456 Lower Heidelberg Road Heidelberg Victoria 3084 1300 255 410 www solarsps com au solar solarsps com au ...

Page 19: ...r voltage Vmp V 29 79 29 95 30 29 30 63 30 79 30 95 Max power current Imp A 8 22 8 35 8 42 8 49 8 61 8 42 Practical Module Efficiency ηc 15 0 15 3 15 6 15 9 16 2 16 5 Dimensions L W H 1650 992 35mm Weigh kg 17 7 Maximum Series Fuse Rating A 15 Max system voltage V 1500VDC Application Class Class A Poly crystalline silicon solar cell 156 156 0 21mm No of cells and connections 60 series No of bypass...

Page 20: ...mp V 31 29 31 63 31 79 31 95 Max power current Imp A 8 79 8 85 8 97 9 08 Practical Module Efficiency ηc 16 8 17 1 17 4 17 7 Dimensions L W H 1650 992 35mm Weigh kg 17 7 Maximum Series Fuse Rating A 15 Max system voltage V 1500VDC Application Class Class A Poly crystalline silicon solar cell 156 156 0 21mm No of cells and connections 60 series No of bypass diodes 6 Bypass diode rating A 15 Bypass d...

Page 21: ...r voltage Vmp V 36 41 36 71 37 00 37 20 37 45 37 71 Max power current Imp A 8 24 8 31 8 38 8 47 8 55 8 62 Practical Module Efficiency ηc 15 5 15 7 16 0 16 2 16 5 16 7 Dimensions L W H 1956 992 40mm Weigh kg 21 0 Maximum Series Fuse Rating A 15 Max system voltage V 1500VDC Application Class Class A Poly crystalline silicon solar cell 156 156 0 21mm No of cells and connections 72 series No of bypass...

Page 22: ...mp V 37 85 38 00 38 30 38 59 Max power current Imp A 8 72 8 82 8 88 8 94 Practical Module Efficiency ηc 17 0 17 3 17 5 17 8 Dimensions L W H 1956 992 40mm Weigh kg 21 0 Maximum Series Fuse Rating A 15 Max system voltage V 1500VDC Application Class Class A Poly crystalline silicon solar cell 156 156 0 21mm No of cells and connections 72 series No of bypass diodes 6 Bypass diode rating A 15 Bypass d...

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