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EDWANZ group DEUTRONIC D-IBM2900, Operation Manual, Page: 1 / 25

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Deutronic Elektronik GmbH 
Deutronicstr. 5, D - 84166 Adlkofen 
Tel.:    +49 8707 920-0 
Fax:    +49 8707 1004 
E-Mail:  [email protected] 
http://www.deutronic.com

 

 

 

D-IBM2900  

Stand: 08.03.2022 

Seite 1 von 25 

 

 

 

Operation Manual 

D-IBM2900 

 

 

 

 

Summary of Contents for DEUTRONIC D-IBM2900

Page 1: ...onic Elektronik GmbH Deutronicstr 5 D 84166 Adlkofen Tel 49 8707 920 0 Fax 49 8707 1004 E Mail sales deutronic com http www deutronic com D IBM2900 Stand 08 03 2022 Seite 1 von 25 Operation Manual D IBM2900 ...

Page 2: ...nce and Support 6 Accessory and Spare Parts 6 Environment Protection 6 Product Description 7 LED Display 8 Components Connections to the device 9 Technical Data 12 Installation and Commissioning 13 Check before the initial Commissioning 13 Connecting the battery and Commissioning 13 Transport and Storage 16 Discharging Time 17 Storage over two Weeks 17 Exchange Battery Modules 19 Error Detection 2...

Page 3: ...operty damage important information is provided to the user also referred to as system integrator This document does not raise any claim to completeness and considers the dangers known to the manufacturer The device may only be operated by qualified and trained personnel The device must be considered as a system component The system integrator is responsible for the applicability of the device in ...

Page 4: ...s be observed and are therefore marked specially They include information on personal injuries and property damage so that accidents and damages can be avoided Device Labelling Device and Documentation Labelling Read the operation manual Information Warning of electrical voltage Note General warning sign describes the imminent danger that can lead to grievous bodily harm or to death Additional war...

Page 5: ...tors to guarantee operational safety and avoid damages In case of wear the cable must be replaced immediately Disconnecting the plug connection during use is prohibited The devices may only installed in locations that meet the climatic and technical conditions specified by Deutronic see technical data D Deutronic is not liable for damage caused by improper handling or incorrect installation Only c...

Page 6: ...ristics are considered as standard by Deutronic during the design of our products The products by Deutronic are made out of high quality materials to maximize their lifespan The product design allows the separation of different materials for reprocessing and efficient recycling Deutronic is always working to further develop its products and to continuously reduce the environmental impact of them D...

Page 7: ...22 Seite 7 von 25 Product Description The device serves as a device that s pre switched to the Deutronic battery charger to ensure uninterruptible voltage supply in production areas where no conveyor supply is possible A unit consists of 8 battery modules with 16S1P Samsung INR18650 29E fused by a 15A BMS The charging technology for the battery modules is integrated ...

Page 8: ...ofen Tel 49 8707 920 0 Fax 49 8707 1004 E Mail sales deutronic com http www deutronic com D IBM2900 Stand 08 03 2022 Seite 8 von 25 LED Display 1 HV ON OFF Battery 2 Charging condition 25 50 75 100 3 Battery module state from Gen3 4 Device error from Gen3 ...

Page 9: ...quired PIN 4 L3 PIN 5 Interlock safety circuit PIN 6 Interlock safety circuit GND PE contacts external Assignment of the connection of the center conductor N is not necessary Jumper Pin 5 and 6 safety circuit A jumper in the supply line between Pin5 and Pin6 ensures that the device cannot be activated if the plug is not properly attached to the device The jumper must be provided in the supply line...

Page 10: ...re in a functional state and charged It will not open again until one of the battery voltages drops below 51V the battery is defective or the cell temperature has risen above 70 C The fault activation occurs immediately without any time delay and is independent of the supply situation of the device Thus even before the power supply to the DBL is interrupted the fault is detected and can be rectifi...

Page 11: ...Deutronic Elektronik GmbH Deutronicstr 5 D 84166 Adlkofen Tel 49 8707 920 0 Fax 49 8707 1004 E Mail sales deutronic com http www deutronic com D IBM2900 Stand 08 03 2022 Seite 11 von 25 ...

Page 12: ...r Stand by 60 Watt The AC DC converters feature Power Factor Correction current limiting Output Output voltage Battery operation 410 550VDC Mains operation 430 740VDC rectifier voltage from bypass Nominal voltage 460VDC Length of the output line 2 m Output safety circuit fuse 1000VDC 6A IEC60269 4 Overall efficiency 77 Operating Conditions Industrial environment Mechanical Data Environmental Influ...

Page 13: ...ical damage to the device housing as well as to cables or accessories If there is any damage the transport company must be notified immediately If damage to the device cables or accessories is detected or suspected the installation and commissioning must not be continued under any circumstances In this case the device must be marked as defective Do not continue to use the device after a hard impac...

Page 14: ...707 920 0 Fax 49 8707 1004 E Mail sales deutronic com http www deutronic com D IBM2900 Stand 08 03 2022 Seite 14 von 25 2 Connect the power cable to the supply mains and lock it 3 Release the emergency off and check the charging indicator Charging indicator lights up ...

Page 15: ... Fax 49 8707 1004 E Mail sales deutronic com http www deutronic com D IBM2900 Stand 08 03 2022 Seite 15 von 25 Charging indicator 1x Green 50 2x Green 75 3x Green 100 All LEDs off means that the device is discharged no sufficient capacity available which is done automatically ...

Page 16: ...Possible damages to the internal battery technology due to defects of the housing visual inspection Check the device for damages Do not commission defective batteries The storage of batteries below 10 C and above 45 C can lead to damages Humidity during storage must be within 5 95 Non condensing If the storage takes longer than 2 weeks it is recommended to disconnect the battery packs from the who...

Page 17: ...nstantly monitors the overall system Therefore in case of longer standstill times 24 hours and missing voltage supply via the three phase connection 400VAC i e in pure battery operation the safety circuit see chapter 0 3 Input connector PIN 5 and 6 should be opened This can also be done by actuating the emergency off switch see chapter 0 1 Emergency off switch If the safety circuit is opened at a ...

Page 18: ...920 0 Fax 49 8707 1004 E Mail sales deutronic com http www deutronic com D IBM2900 Stand 08 03 2022 Seite 18 von 25 3 Then disconnect the 8 connection terminals and insert them into the dummy plug trays provided for this purpose on the left side of the battery connections ...

Page 19: ...nd 08 03 2022 Seite 19 von 25 Exchange Battery Modules 1 Open the maintenance flap on the rear of the device to allow access to the battery modules 2 Unplug all battery modules such as shown in Fehler Verweisquelle konnte nicht gefunden werden 3 Carefully pull out the battery module to be replaced 4 connect all battery modules 5 Close the maintenance flap ...

Page 20: ...onnect the device connections Replace the D IBM and recommission it in reverse order If the battery charge is below 25 SOC all LED off it can take up to 15 minutes until the HV on LED shines and the SOC display displays the charging condition A full charge will then take approximately 2 5h As soon as the HV On LED lights up the connected DBL charging computer can be used to its full extent The cha...

Page 21: ... is interrupted the HV output is switched off Plug in and lock input connector check jumper Pin5 Pin6 if necessary Error battery module s Check battery module if necessary replace DBL charger at D IBM2900 without function although LED HV ON at D IBM2900 is on Input plug at the DBL charging device is not locked Check the connection and lock the plug DBL charging device Change DBL charging device Ma...

Page 22: ...Dangerous goods class Packaging class Special provisions Packaging instructions 3480 LITHIUM ION BATTERY 9 II 188 230 310 348 376 377 636 P903 P908 P909 P910 LP903 LP904 3481 LITHIUM ION BATTERY IN EQUIPMENT or PACKAGED WITH EQUIPMENT 9 II 188 230 310 348 360 376 377 636 P903 P908 P909 P910 LP903 LP904 Cells and batteries IN EQUIPMENT Equipment must be packaged in resilient outer packaging that is...

Page 23: ...transport conditions to a quick decomposition dangerous reaction flame formation or a dangerous emission of poisonous caustic or flammable gases or vapors may only be transported under the provisions made by the responsible authority BAM Packaging instruction P908 The outer packaging for cells and batteries and equipment that contain cells need to correspond with the requirements of packaging grou...

Page 24: ... D IBM2900 Stand 08 03 2022 Seite 24 von 25 Non combustibility must be determined according to a standard In the case of leaking cells or batteries a sufficient quantity of inert absorbent material must be added to soak up any electrolyte that is released If the net sum 30kg then the outer packaging may only contain one single cell or battery ...

Page 25: ... power tools must be collected separately and recycled in an environmentally friendly manner Make sure that you return your used device to your dealer or obtain information about a local authorized collection and disposal systems Ignoring this EU directive can lead to potential effects on the environment and your health The accumulator is hazardous waste The lithium battery may only be disposed of...

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