EDP EDP-C2 Installation Manual Download Page 2

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Table of Contents

Introduction

page 3

Installation

page 4

Controller Properties

page 5

System Hook-up Diagram

page 7

Programming

page 8

Fuse Replacement

page 10

Generator connection

page 11

Conductor Size and Fuse Notification

page 12

Pulley Size

page 13

Number of Belts to Use

page 14

Alarm Display

page 14

Message

page 15

Trouble Shooting

page 16

Signalling Indicators Description

page 17

Warranty

page 17

Security Warning

page 18

Value Notification Table

page 20

Summary of Contents for EDP-C2

Page 1: ...1 EDP C2 ELECTRONIC CONTROLLER CONTRÔLEUR ÉLECTRONIQUE EDP CONCEPTION EDPCONCEPTION COM ...

Page 2: ...ge 8 Fuse Replacement page 10 Generator connection page 11 Conductor Size and Fuse Notification page 12 Pulley Size page 13 Number of Belts to Use page 14 Alarm Display page 14 Message page 15 Trouble Shooting page 16 Signalling Indicators Description page 17 Warranty page 17 Security Warning page 18 Value Notification Table page 20 ...

Page 3: ... range with a maximum of 5 amps on field The amperage of the electromagnet does not affect the controller The system tolerates 10 of generator RPM without affecting the efficiency which is very useful for the systems that use hydraulic driven generators The controller s display shows the voltage and the amperage applied to the electromagnet The controller also shows the modulation and the voltage ...

Page 4: ... the actual isolation of electromagnetic system This message is for information unly push right arrow Now you can select the next Isolation value with up and down arrow If the isolation go under the selected value An alarm appear unly for inform you the evolution of system isolation The system still working 8 It is now time to program the system according to your system requirements the default se...

Page 5: ...lectromagnetic efficiency by having two power levels 1 One called High Tension which can generate up to 30 more voltage than the standard electromagnet voltage during a predetermined time 3 10 seconds permitting to pick up more material at a time 2 The other called Transport Tension which is about 15 less voltage than the standard electromagnet voltage This tension is used to carry objects that ha...

Page 6: ...p with two button mode Press on the second button it will be connected to TB IN It was be programmed for droping NO or NC with code 72 NO is more safe This parameter will deactivates the single button mode Auto Drop one button mode Hold the command button for more than 0 5 seconds as soon as the button is released the metal will drop Sorting Press on the command button for more than 0 5 seconds th...

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Page 8: ... output Press on the right arrow Use the right arrow to scroll through the parameters When you see the parameter you would like to adjust use the top and bottom arrows to change the value Press on the right arrow this will enter your changes To exit the programming mode press on the right arrow as many times as it takes to come back to the main menu ...

Page 9: ...minute Generator amperage Electromagnet 10 Alarm amperage 15 to 200 amps 100 amps Field Voltage Field tension 120v to 300v 250v Droping amps Amps of first droping 0 to 20 amps 0 Ratio 1 droping Power of first droping sequence 1 to 10 10 5 This parameter will chage with autoajustement INPUT OUTPUT CODE 72 TB SW MODE TWIN BOOST First short puls made load all other short pulse restart hight volt time...

Page 10: ... with load an unload TWIN like load unload plus flash if an message appears on display With an interval between 0 to 255 seconds message est affiché avec un intervalle de 0 a 255 secondes VALEUR D ORIGINE EST DOUBLE TEMPS TB VO VALVE HYDRAULIQUE sortie active a la magnétisation avec un délais minimum de 0 a 255 secondes VALEUR D ORIGINE 30 SECONDES To put parameters back to default values Press on...

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Page 12: ...e of proper size to resist the load Use following table for conductor size AMP AWG IEC 0 20 12 4mm 20 30 10 6mm 30 45 8 10mm 45 75 6 16mm 76 125 4 25mm Important Notice The two power fuses D type are critical and must be well calibrated in regard to the generator used ...

Page 13: ...or RPM Equal generator pulley D 2900 X RPM 3450 rpm generator 180 or 230 vdc field Power pulley diameter 4000 rpm X Max motor RPM Equal generator pulley D 4000 X RPM Existing Installation Note Choose the easiest pulley to change Power pulley calculations RPM written on generator name plate 15 Used RPM X diameter of the power pulley Calculation of generator pulley Used RPM RPM written on generator ...

Page 14: ...tom arrow for 1 second will allow you to visualize all memorized alarms Use the bottom arrow to visualize the oldest alarms and the upper arrow to visualize the most recent alarms When you are done close the menu by pressing on the right arrow and the bottom arrow to leave without erasing the alarms Pressing on only the right arrow will erase all alarms ...

Page 15: ...IRCUIT The wire can have been circuit 5 ROTATEE F F The direction of rotation is bad Swap F and F to fix the problem 6 FIELD 30 Normaly this message apears if RPM is to low and the voltage is good In this case the field volt will to hi 7 TIME OUT The time out parameter is reached The controller will drop vol to 50 vdc to prevent overheat Of magnet 8 HIGHT VOLT Check if the magnet is connected Afte...

Page 16: ...ll Faulty Brushes Insufficient Voltage Electronic circuit Fuses The voltage is good but there is a lack of amperage or the electromagnet does A bad connection not lift enough material and or the resistance of the electromagnet Tth output voltage is unstable Check if field volt is less than 125v Then the RPM is to low The demagnetisation is not constant verify the brushes insufficient RPM ...

Page 17: ...T Negative 4 PWM Active 5 Cycle 6 Enter IN 7 V OUT 0 VOLTS 8 OUT V Positive armature voltage v Negative armature voltage A Positive Amperage a Negative Amperage F Field voltage Positive f Field voltage negative Signalling Lamps and Description ...

Page 18: ... be authorised for warranty service and should be the first point of contact when service is required TRANSPORTATION COSTS ARE NOT INCLUDED IN THIS LIMITED WARRANTY Any repair or service performed by any person or entity other than an authorised EDP Service Center is not covered by this limited warranty This limited warranty becomes void if the product has been damaged by alteration misuse acciden...

Page 19: ...system before shipping your unit Units received that are in good working condition will be returned with a service fee to cover inspection and return shipment EFFECTIVE DATE SEPTEMBER 1 2008 EDP CONCEPTION INC 2883 TRUDEL BLVD EAST ST BONIFACE QUEBEC CANADA G0X 2L0 Phone 819 535 6686 fax 819 535 6247 info edpconception com www edpconception com ...

Page 20: ... all users and workers In this type of system a bad wire bad fuse generator malfunction or other may cause the load to suddenly drop and cause serious injuries and even death Note A 1 Important notice A tension of 0 to 24 volts DC may be found at the exit of the controller when the generator is turning even if the manual command is not activated This tension is due to the magnetic activity coming ...

Page 21: ...n Table Maximum value achieved during the first 4 seconds V A F PWM Value achieved after 10 seconds V A F PWM Generator Manufacture Model Armature Voltage AMP KW Field Voltage AMP Electromagnet Manufacture Model Volt AMP Diameter ...

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