EDILIANS EASY ROOF TOP Assembly Instructions Manual Download

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EASY ROOF FLAT SYSTEM assembly instructions

Fixing to concrete

7.2)

Detach the base fixings and insert them in the closest feet cells.

Use min. M6 fixings for concrete.

Fixing the base

Example of fixing position

Summary of Contents for EASY ROOF TOP

Page 1: ...UCTIONS INS INO2 18 0726 version 1 5 from the 16 june 2022 For all LANDSCAPE orientated framed modules PV FIXING SYSTEM FOR FLAT ROOF Document validated by ENQUETE TECHNIQUE NOUVELLE No L18 3628 The EASY ROOF FLAT system is insured provide that the modules have IEC 61215 and IEC 61730 approvals Module compatibilities www edilians co uk EASY ROOF FLAT ...

Page 2: ...st one copy of the installation instruction manual is available on site Please take into account the module manufacturer s assembly instructions To remove the system apply the installation procedure in reverse Compliance with the safety and operating instructions for the system entitles you to a ten year product warranty ASSEMBLY ADVICE This system can be installed on all flat horizontal surfaces ...

Page 3: ...below The maximum pressure under every slab must be calculated by the company in charge of equipment implementation in accordance with 3 1 ag of FD P 84 204 3 The project manager verifies the compatibility between the calculated pressures resulting from the equipment and the allowable pressures in accordance with FD P 84 204 3 For a coating under reversed insulation the allowable pressure is the s...

Page 4: ... and overhaul requirements for sealing structures Figure Installation of emerging structures The EASY ROOF FLAT system is suitable for modules with a frame 30 to 50 mm high and up to maximum 1100 mm wide Frameless modules cannot be used with this system The assembly instructions from the module manufacturer especially the clamp fixing authorizations on the module frame must be followed l m d m 0 4...

Page 5: ...required for assembly 6 1 4 Presentation of parts 7 8 2 Part markings 9 3 Illustration of possible orientations 10 4 Photovoltaic field meterage 11 5 EASY ROOF FLAT system assembly instruction 12 16 5 1 Feet onto base assembly 12 13 5 2 Adjusting and fitting to the roof 13 16 6 Earthing 17 18 6 1 Earthing instruction 17 6 2 Fixing the trunking 18 7 Other possible fixings for the system 19 23 7 1 F...

Page 6: ...t m 3 m 27 32 38 44 22 26 30 35 6 m 29 35 41 47 24 28 33 38 9 m 34 41 48 56 28 33 39 45 12 m 38 46 54 62 31 37 43 50 15 m 42 49 58 67 33 40 46 54 Ballast for one module Kg Calculation as per Eurocodes 1 NF EN 1991 EXPOSITION SOUTH EXPOSITION EAST WEST Description Current code Old code 1 1 1 FLAT EAVE SUPPORT 125 092409 ASM0P001159A 1 1 2 FLAT RIDGE SUPPORT 250 092414 ASM0P01160A 1 1 3 FLA BASE 092...

Page 7: ...Information and visuals non contractual Subject to technical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 7 Presentation of parts 1 4 1 1 1 1 1 2 1 1 1 1 2 1 1 3 ...

Page 8: ...contractual Subject to technical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 8 Presentation of parts 1 4 2 146 mm 321 mm 202 mm 52 mm 16 mm 850 mm 300 mm Th 6 mm α 1 1 3 3 2 2 Position α 1 10 2 12 3 14 ...

Page 9: ...Information and visuals non contractual Subject to technical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 9 System part markings EASY ROOF FLAT 2 ...

Page 10: ... to technical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 10 Illustration of possible orientations Facing South 3 Facing East West Independent line assembly Interline assembly Independent line assembly Interline assembly ...

Page 11: ...louse 43 6 1419 Bordeaux 44 8 1445 Lyon 45 8 1467 Poitiers 46 6 1487 Nantes 47 2 1505 Mulhouse 47 8 1519 Brest 48 4 1539 Strasbourg 48 6 1545 Paris 48 8 1553 Reims 49 3 1567 Lille 50 7 1619 Dunkerque 51 0 1635 PS α W x sin α W x cos α Tan 90 23 45 Lat PS PS System pitch facing South W Module width α Module Tilt angle Lat Latitude decimal degrees Formule PEW α X 10 mini Formule 2 x L x cos α X 10 m...

Page 12: ...cal modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 12 Feet onto base assembly 5 5 1 Mount the bottom solar end stop on the front foot optional Turn the foot socket to insert it into the base EASY ROOF FLAT system assembly instruction ...

Page 13: ...contractual Subject to technical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 13 5 1 Turn the feet a quarter turn Tip the front foot to access its fixing screw Tighten the feet onto the base torque 3 Nm ...

Page 14: ...embly onto the footing 630 mm 80 mm 190 mm X Y When the system can t be fixed by anchor bolt it s possible to fit ballast onto the base by means of concrete slabs Table below provides indicative weight of the concrete slabs X Y 40 mm 45 mm 50 mm 300 x 300 mm 8 6 9 6 10 7 350 x 350 mm 11 7 13 2 14 6 400 x 400 mm 15 3 17 2 19 1 450 x 450 mm 19 3 21 8 24 2 Concrete slabs Weight Kg according to thickn...

Page 15: ...last 300x300x40 5 max Ballast 300x300x50 3 max Ballast 350x350x40 3 max Ballast 350x350x45 3 max Ballast 400x400x40 3 max Ballast 400x400x50 2 max Ballast 450x450x40 3 max Ballast 450x450x50 2 max Ballast 300x300x45 5 max Ballast 350x350x50 2 max Ballast 400x400x45 3 max Ballast 450x450x45 2 max Values are given for information with feet position A onto the base α 10 see page 8 ...

Page 16: ...Y ROOF FLAT SYSTEM assembly instructions 16 5 2 Space the two bases according to the length of the PV module Clamp the panel using the screws on each foot tightening torque 6 Nm Please note if attachment is achieved by ballasting the base put concrete slabs onto the base before clamping modules ...

Page 17: ...e end panels to the earth To avoid breaking the earth continuity EDILIANS only permits one panel per line to be dismantled at once unless they are adjacent End panels one earthing part on every module one earthing part every two modules There are two ways of wiring the PV field earth depending on the regulations in force in the country Possibility 1 France Possibility 2 Connexion is realized by sc...

Page 18: ...tractual Subject to technical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 18 Fixing the trunking 6 2 Three ways of fixing a cable run trunking Possible fixing Button head hex screw 8 x 35 nut Cable trays ...

Page 19: ...code Old code 3 FLA RAIL STD 3000 092449 PRT0P00476A 4 FLA SPLICED RAIL STD 150 092454 PRT0P00477A Parts supplied in the kit Fixing to rail 7 1 Representation of parts 3 4 3 4 Leave a 10 mm gap for thermal expansion Centre the spliced connection between the rail Drilling a hole Ø5 mm in the rail Fasten with 2 Button head hex screw 5 x 12 Kept clear the other side ...

Page 20: ...gement and or the contractor that has to size these components In this case please refer to 5 4 2 of DTU43 1 which states in particular that if the equipment can be dismantled when overhauling the sealing the case here as each component weighs less than 90 kg the height between the sealing plane and the underside of the rails can be reduced to 0 30 m The minimum value required clearance under equi...

Page 21: ...nical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 21 Fixing to rail 7 1 Tighten the feet onto the rails as per the recommendations Orient the feet 125 and 250 to be inserted into the rail Slide the feet 125 and 250 onto the rail ...

Page 22: ...o technical modifications without notice EASY ROOF FLAT SYSTEM assembly instructions 22 Fixing to concrete 7 2 Detach the base fixings and insert them in the closest feet cells Use min M6 fixings for concrete Fixing the base Example of fixing position ...

Page 23: ... In this assembly it is important for the pins and the drillholes in the concrete slabs to be no longer than the thickness of the spread slab see p 3 to avoid disturbing the damp proof course The fitter will use the calculations on the ballast values in the table on page 6 of this document as a basis the spread slab pin system must compensate for the upward forces Concrete post Fixing pin Styrodur...

Page 24: ...cations without notice EASY ROOF FLAT SYSTEM assembly instructions 24 EDILIANS Site industriel 3 Impasse de Chavanne ZAC de Chavanne 69400 ARNAS Tél 04 74 67 82 88 EDILIANS Site industriel 3 Impasse de Chavanne ZAC de Chavanne 69400 ARNAS France Tél 33 0 4 74 67 82 88 ...

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