EDI 2018KCL Series Operation Manual Download Page 33

2018KCL SERIES SIGNAL MONITOR 

OPERATIONS MANUAL

 

 

Eberle Design Inc. 

Page 29 

6.7 REAL TIME CLOCK 

The DS1305 Real Time Clock (U29) provides the timekeeping function.  It transfers data to 
the  main MPU using the serial SPI interface.  During normal operation the RTC is 
synchronized to the 60 Hz AC Line for long term accuracy.  The lifetime lithium  battery 
(BATT1) provides power to the RTC when AC Line voltage is not present.  Should the 
battery  fail, no data will be lost other than the time and date should the AC Line voltage 
drop out. 

6.8 DISPLAY 

The front panel LED display is multiplexed by the row driver U3 and the column driver U1.  
The scan rate is approximately 60 Hz.  Display data is shifted into U3 while individual 
columns are selected by U1 using the SPI interface. 

6.9 RMS-ENGINE 

The  RMS-Engine  is a Microchip PIC18F242  (U37) single-chip high performance RISC 
microcomputer executing proprietary firmware that calculates true RMS voltages for each 
input channel.  The resulting data is transferred to the main MPU via the SPI interface. The 
analog to digital converter (U39) provides the voltage measurement data for the RMS-
Engine approximately every 6 microseconds.  Analog multiplexers (74HC4051N) select the 
appropriate channel for sampling.  Op amp circuits U40 provide a buffer circuit. 

6.10 POWER SUPPLY 

The switching power supply is based on a MIC38C43 (U20) fixed frequency current-mode 
PWM controller. The AC Line is full wave rectified and charges capacitor C78  to 
approximately 170 Vdc.  The PWM controller switches current from C78  through the 
transformer T1 using transistor Q4 at approximately 200 KHz. The transformer couples this 
energy to the secondaries and provides the following output voltages: VDD=+5 Vdc, 
VCC=+8 Vdc, VGG=-8 Vdc, VEE=-5 Vdc, VCCL=+16 Vdc, and VDDS=+5 Vdc. Opto-
coupler U26 provides feedback to the controller for regulation. 

6.11 EIA-232 COMMUNICATIONS PORT 

The EIA-232 communications port is isolated from the main circuitry of the monitor through 
opto-couplers U7 and  U12.  The MAX202 interface circuit U2  provides a level translation 
from EIA-232 voltage levels.  

6.12 ETHERNET COMMUNICATIONS PORT 

The Ethernet  communications port (J2)  is isolated from the main circuitry of the monitor 
through opto-couplers U7 and U12.  

Summary of Contents for 2018KCL Series

Page 1: ...0156 0456 REVISION FEBRUARY 2016 pn 888 2018 001 NOTE EDI ECCOM SOFTWARE MUST BE UPDATED TO VERSION 4 2 OR HIGHER EDI MONITORKEY SOFTWARE MUST BE UPDATED TO VERSION 2 4 OR HIGHER EDI SOFTWARE IS AVAIL...

Page 2: ...BILITY WITH THE MT 180 MONITOR TESTER RESISTOR R31 HAS BEEN REMOVED TO DISABLE THIS CIRCUIT IF SPECIAL FUNCTION 2 INPUT IS REQUIRED R31 150K OHMS 1 2W SHOULD BE INSTALLED WARNING THE P1 RED INTERFACE...

Page 3: ...hdog 7 2 13 Reset Input Detection 7 2 14 LED Test 8 2 15 Memory Test 8 2 16 Watchdog Monitoring Disabled Indicator 8 2 17 Red Failure Monitor Disabled IndicatoR 8 2 18 Diagnostic Display Mode 8 2 18 1...

Page 4: ...6 1 Introduction 28 6 2 Main MPU Logic 28 6 3 Serial Peripheral Interface SPI 28 6 4 Internal MPU Watchdog 28 6 5 EEprom Memory 28 6 6 24Vdc Logic Inputs 28 6 7 Real Time Clock 29 6 8 Display 29 6 9 R...

Page 5: ...pply and monitors the controller Watchdog output The 2018KCL is directly interchangeable with a standard model 210 Signal Monitor and complies with all applicable specifications outlined in Chapter 4...

Page 6: ...ng of the cabinet 24VDC supply is provided as specified in Section 4 2 Chapter 4 of the Caltrans Traffic Signal Control Equipment Specifications When the 24VDC input falls below the specified voltage...

Page 7: ...e operating temperature range A nonvolatile EEPROM device is utilized to retain fault status information and event logs in the event of an AC Line power interruption The correct fault indications will...

Page 8: ...active or the Pin EE input MC Coil is active The Dual Indication fault timing value is selected by the Dual Indication Timing Long Option See section 4 2 3 13 An open or no load condition i e burned o...

Page 9: ...ormal operation and the AC PWR indicator on the front panel will remain illuminated The AC Brownout dropout and restore voltage levels are selected by the 92Vrms Brownout option in the Datakey See sec...

Page 10: ...350 ms duration this event could go undetected The Recurrent Pulse detection algorithm will combine these pulses into one event and trigger a Conflict fault once the longer recurrent timing threshold...

Page 11: ...the settings have changed the 2018KCL will automatically log the new setting When the Configuration Change Fault select option is enabled by an option in the Datakey see Section 4 2 3 16 any change i...

Page 12: ...is disabled 2 17 RED FAILURE MONITOR DISABLED INDICATOR When the Red Fail Monitoring function is disabled because the Red Enable input is not active or the EE input MC Coil is active or a Special Func...

Page 13: ...1 To exit this display mode replace the Datakey If the Datakey is removed while the model 2018KCL unit has not been triggered by a fault the fault status display mode will show the Green Yellow and R...

Page 14: ...ng jumpers on the Program Card for each channel This operation remains unchanged from normal operation except for the solid Yellow arrow FYA clearance signal 2 19 1 1 1 1 PROTECTED YELLOW CHANGE INTER...

Page 15: ...n Arrow 1 3 5 7 to the solid Red Arrow 9 10 11 12 without a minimum clearance time on the solid Yellow Arrow 9 10 11 12 when SSM switch 9 10 11 12 is On The fault channel status will be indicated for...

Page 16: ...oes not provide enough channels for an eight phase intersection with four pedestrian channels four right turn overlaps and four FYA approaches Right turn overlaps can still be implemented by driving t...

Page 17: ...ONITORING FUNCTIONS If a FYA channel pair is enabled for FYAc operation the Signal Monitor will monitor the FYAc logical channel pair for the following fault conditions If a channel pair is NOT enable...

Page 18: ...so be indicated for the solid Green Arrow channel 9 10 11 12 IF the solid Green Arrow was active 2 19 2 1 5 CLEARANCE A Clearance fault will be detected if the FYAc channel sequences from the solid Gr...

Page 19: ...e Yellow and Red inputs of channels 9 10 11 and 12 is not provided for when FYAc operation is enabled The Dual Enable and Clearance Enable checkboxes for these four channels should be placed in the un...

Page 20: ...ONITOR OPERATIONS MANUAL Eberle Design Inc Page 16 NOTE This example is for illustrative purposes ONLY Permissive Programming for an application depends on actual intersection geometry cabinet wiring...

Page 21: ...ms Model 223 Software manual should be consulted for details of operation 3 2 2 EDI ECCOM MONITOR REPORT The EDI ECcom software package Version 3 6 4 or greater is required interfaces a Computer to th...

Page 22: ...tion the Dual Indication GY GR YR programming for each channel d Clearance the Clearance programming for each channel e Unit Options 1 Second WDT Timing WDT Clear on PU Red Cable Fault Enable Recurren...

Page 23: ...10 23 31 AM Friday September 22 2006 Number of events 2 Monitor Reset Event 1 at 9 50 08 PM Friday January 26 1996 Monitor Reset Event 2 at 2 33 39 PM Wednesday January 24 1996 5 Configuration CF Eve...

Page 24: ...8 9 10 11 12 13 14 15 16 17 18 X X X X X X X X X X X X X X X X Yellow Disable X Disable Ch 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Unit Data Minimum Flash 6 seconds Watchdog Timing 1 second Watch...

Page 25: ...2018KCL ip SERIES SIGNAL MONITOR OPERATIONS MANUAL Eberle Design Inc Page 21...

Page 26: ...learance Monitoring when the intersection is in hardware flash 4 1 2 SPECIAL FUNCTION PREEMPT INPUTS SF1 2 The pins numbered 8 and 6 of Red Interface connector P1 are Special Function SF inputs 1 and...

Page 27: ...le series of intersection related questions 4 2 3 UNIT DATA PARAMETERS 4 2 3 1 EIA 232 COMM PORT SETTINGS 2018KCL The baud rate and parity settings for the EIA 232 port are set in the Datakey The DTR...

Page 28: ...invert the polarity of the Special Function input 1 See section 4 1 2 4 2 3 11 RED FAIL TIMING SHORT Selecting this option will extend the Red Fail fault timing to the 700 1000 ms value 2 2 4 2 3 12...

Page 29: ...Change monitoring See section 2 4 1 4 2 7 2 MINIMUM YELLOW PLUS RED CLEARANCE Each channel is individually enabled for Yellow Plus Red Clearance monitoring A checked box ENABLES the channel for the Mi...

Page 30: ...If the Red Enable input is not active or a Special Function input is active or the pin EE input MC Coil is active the RED FAIL indicator will flash once every two seconds to indicate that Red Fail Mon...

Page 31: ...icators will display all active signals Green Yellow and Red In the fault mode the Channel Status indicators will display all signals active at the time of a fault In the event of a Conflict Red Failu...

Page 32: ...heral Interface SPI is a high speed synchronous serial I O system used to interconnect the main microprocessor to the following circuit blocks EEprom U21 Real Time Clock U29 24Vdc Logic Processor U41...

Page 33: ...the SPI interface The analog to digital converter U39 provides the voltage measurement data for the RMS Engine approximately every 6 microseconds Analog multiplexers 74HC4051N select the appropriate...

Page 34: ...B AC Line level is low C Memory device fault Diagnostic D No internal watchdog pulses SOLUTIONS A The KEY indicator on the front panel will illuminate Re insert the Datakey into the locking position a...

Page 35: ...NITOR OPERATIONS MANUAL Eberle Design Inc Page 31 CAUSES Permissive Channel pair programming in the Datakey is not correct SOLUTIONS Review the programming with the cabinet channel assignment for corr...

Page 36: ...Vrms Special Function Inputs no detect less than 50 Vrms detect greater than 70 Vrms Watchdog Enable AC level enable greater than 103 _ 2 Vrms disable less than 98 _ 2 Vrms LEDguard Low Threshold Sign...

Page 37: ...illiseconds fault greater than 500 milliseconds typical 400 milliseconds Dual Indication Long no fault less than 700 milliseconds fault greater than 1000 milliseconds typical 850 milliseconds Clearanc...

Page 38: ...ED W CHANNEL 18 RED 20 CHASSIS GROUND X UNASSIGNED 21 AC Y DC GROUND 22 WATCHDOG TIMER Z EXTERNAL RESET 23 24VDC AA 24VDC 24 PINS 24 25 ARE TIED TOGETHER BB STOP TIME 25 CC UNASSIGNED 26 UNASSIGNED DD...

Page 39: ...CHANNEL 2 YELLOW V CHANNEL 10 YELLOW 19 CHANNEL 3 YELLOW W CHANNEL 11 YELLOW 20 CHANNEL 4 YELLOW X CHANNEL 12 YELLOW 21 CHANNEL 5 YELLOW Y CHANNEL 13 YELLOW 22 CHANNEL 6 YELLOW Z CHANNEL 14 YELLOW 23...

Page 40: ...nals If required by the Data Terminal Equipment device PC DCD may be driven high by inserting jumper E2 9 4 1 EIA 232 CABLE TO A PC A typical cable assembly for a DB 9 connector on the PC would be a s...

Page 41: ...nitor Communications software See the EDI ECcom Software Operations Manual for details on the SETUP COMM PORT SETTINGS Search function The network port parameters can also be configured in the Datakey...

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