Edco HCP-2 Operator'S Instruction Manual Download Page 9

E-PAC5,8,1.5,HCP-2-1008

Printed in USA

TVW   

©2008

Page 9

100 Thomas Johnson Drive, Frederick, MD 21702-4600 USA

Phone (301) 663-1600 • 1-800-638-3326

Fax (301) 663-1607 • 1-800-447-3326

Website: www.edcoinc.com 

Email: [email protected]

PILOT VALVE ADJUSTMENT

RESETTING DIFFERENTIAL (2)

Make sure the top toggle lever is positioned as shown. (See Figure 7). Loosen locknut 
(1) by turning counter-clockwise several full turns. Gently turn differential setting (2) 
clockwise only until the internal rod makes contact with the steel ball inside. After mak-
ing contact, turn differential (2) counter-clockwise 1/4 turn. Hold this position with one 
wrench and proceed to top end setting.

TOP END SETTING (4)

Loosen locknut (3) by turning counter-clockwise several full turns. (4) is the top end 
setting. Turning (4) clockwise will increase the top end pressure setting. Turning counter-
clockwise will decrease the top end pressure setting. Begin at a low setting by turning 
counter-clockwise one full turn. Proceed to fi ne tuning instructions.

FINE TUNING INSTRUCTIONS

Start engine/motor and observe tank pressure gauge. As tank pressure approaches 130 
P.S.I.G., the pilot valve should begin unloading at felt muffl er and cause gas engine to 
slow down to idle speed. If pilot valve does not unload as tank pressure approaches 130 
P.S.I.G., slowly turn top end setting (4) counter-clockwise until pilot starts to unload. If pi-
lot valve starts to unload prematurely (at 100 P.S.I.G.), turn top end setting (4) clockwise 
in 1/4 turn increments, tap down on the internal rod at toggle attachment, and repeat 
until desired top end setting is reached. If pilot valve begins to rifl e (sputter), fi ne tune dif-
ferential setting (2) 1/16 turn in either direction until rifl ing stops. After fi ne tuning, secure 
settings by turning locknuts (1 & 3) clockwise until tight. Hold setting (2 & 4) in place with 
one wrench while turning locknuts to secure.

SCHMIDT BELT TIGHTENING DEVICE

To adjust (tighten) belt tension, proceed as follows:

1. Loosen locknuts for engine hold-down bolts only until washers beneath spin freely.
2. Rotate 1/2” adjusting bolt clockwise until desired tension is reached. (See Figure 8).
3. Retighten hold-down bolts.

Felt Muffl er

1

2

3

4

Toggle

Unloader 
Valve

1

2

3

4

Figure 7

Clockwise rotation of 1/2” bolt 
will increase belt tension

Figure 8

Drive pulleys must be properly aligned and drive 
belt tension set to specifi cations. Improper pulley 
alignment and belt tension can cause engine 
overloading, excessive vibration, and premature 
belt and/or bearing failure. (See Figure 9).

DRIVE PULLEYS

Electric
models 
only>>>>>>>

Gasoline 
models 
only

<<<<

Span length

5 pounds of

force to give a

defl ection of 1/64”

per inch of span

Small sheave 
diameter

Direction of 
force applied

Figure 9

Summary of Contents for HCP-2

Page 1: ...D 21702 4600 USA Phone 301 663 1600 1 800 638 3326 Fax 301 663 1607 1 800 447 3326 Website www edcoinc com Email sales edcoinc com Operator s Instruction Manual EDCO AIR COMPRESSORS Gasoline Models PA...

Page 2: ...ation in an enclosed 100 000 cu ft area with only one change of air per hour is capable of providing deadly con centrations of CO in less than fifteen minutes Five changes of air in the same area wil...

Page 3: ...wn may be different from the actual machine Toll Free Voice 1 800 638 3326 Fax 1 800 447 3326 Figure 1 Table of Contents Section Page Number Specifications Safety Guidelines Controls Operation Oil Typ...

Page 4: ...or if you require a machine capable of performing larger tasks Keep your machine clean Keep filter s clean Keep hoses clear Replace any worn or damaged parts with genuine EDCO parts immediately Regula...

Page 5: ...essor has to be operated on a level surface because it is splash lubricated meaning there is no oil pump for lubrication If operated on a surface that is not level damage can result because of imprope...

Page 6: ...o run engine will idle When the designated low pressure in the air receiver is reached approximately 105 P S I G drawing 9 9 Amps the pilot unloader valve will redirect the air being compressed to the...

Page 7: ...consume a certain amount of oil under normal operation If you are concerned about your oil con sumption monitor and record oil consumption daily and consult your local dealer When filling your crankca...

Page 8: ...loosened adjust belt tension by turning belt tension adjusting bolt SCHMIDT BELT TIGHTENING DEVICE as seen in Figure 4 both models Tighten four 4 engine mounting bolts circled in Figure 4 5 both mode...

Page 9: ...ad as tank pressure approaches 130 P S I G slowly turn top end setting 4 counter clockwise until pilot starts to unload If pi lot valve starts to unload prematurely at 100 P S I G turn top end setting...

Page 10: ...nkcase breather 4 Excessive oil in the basic compressor pump 5 Wrong oil viscosity type of oil F Engine starts hard 1 Air pressure in tanks 2 Gasoline shut off left open during transport flooding engi...

Page 11: ...termine if the air compressor system is working at maximum capabil ity If the time is significantly off one of the following is true 1 There is an external plumbing leak that needs to be corrected 2 A...

Page 12: ...e 12 100 Thomas Johnson Drive Frederick MD 21702 4600 USA Phone 301 663 1600 1 800 638 3326 Fax 301 663 1607 1 800 447 3326 Website www edcoinc com Email sales edcoinc com Model PAC 1 5E EDCO ELECTRIC...

Page 13: ...n to lock adjustment in place ADJUSTING AIR FLOW USE MAINTENANCE Regular maintenance insures trouble free operation Your new compressor represents the finest engineering and construction available Eve...

Page 14: ...0 638 3236 for instructions 5 Remove dipstick Check breather holes to make sure they are clear 1 Replace or cap off port for valve 2 Clean or replace valves 3 Clean or replace air filter element 4 Rep...

Page 15: ...r intervals 4 Always operate with rubber vibration pads feet intact Additional efforts to minimize vibration operation on a rubber mat or carpet remnant are highly suggested Damage caused by operation...

Page 16: ...cluding but not limited to excise sales use property or transportation taxes related to the sale or use of the Products now or hereafter imposed together with all penalties and expenses Purchaser shal...

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