ECR International PENNCO 15B III Series Installation, Operation & Maintenance Manual Download

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P/N 240011103, Rev. A [06/2015]

15B SERIES

III

Cast Iron Gas Fired Boilers

For Forced Hot Water

INSTALLATION, OPERATION &

MAINTENANCE MANUAL

Manufactured by:

ECR International, Inc.

2201 Dwyer Avenue,

Utica NY 13501

web site: www.ecrinternational.com

Models

15B045FE

15B070FE

15B096FE

15B120FE

15B145FE

15B170FE

15B195FE

15B245FE

15B295FE

Tested For

100 psi

ASME

Working Pressure

C.S.A. Certified

For Natural Gas Or Propane

Summary of Contents for PENNCO 15B III Series

Page 1: ...OPERATION MAINTENANCE MANUAL Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com Models 15B045FE 15B070FE 15B096FE 15B120FE 15B145FE 15B170FE 15B19...

Page 2: ...17 11 Wiring Diagram 18 12 Lighting Instructions 20 13 Normal Sequence Of Operation 21 14 General Instructions 21 15 Checking Gas Input Rate To Boiler 23 Appendix A Control Module 24 A 1 Installation...

Page 3: ...R FUTURE REFERENCE WARNING Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids DO NOT obstruct air openings to the boiler room Modification subst...

Page 4: ...a level United States over 2000 ft 610m above sea level Reduce input rate 4 for every 1 000 ft 304m above sea level 2 Net AHRI Water Ratings shown based on piping and pickup allowance of 1 15 Consult...

Page 5: ...15B070 15 7 5 28 2015 16 415 16 1 15B096 15 7 5 28 2015 16 415 16 1 15B120 19 9 6 29 217 16 57 16 1 15B145 19 9 6 29 217 16 57 16 1 15B170 22 113 16 7 30 2115 16 515 16 1 15B195 22 113 16 7 30 2115 1...

Page 6: ...ance operation and service circulator replacement condensate trap control replacement etc 6 Locate boiler on level solid base as near chimney as possible and centrally located with respect to heat dis...

Page 7: ...if known air infiltration rate is less than 0 40 air changes per hour See Table 3 for space with boiler only Use equation for multiple appliances Volume 50 ft3 x Total Input Mbh Known Air Infiltratio...

Page 8: ...equal to or greater than that of the relief valve outlet over the entire length of discharge line have no intervening shutoff valve between safety relief valve and discharge to atmosphere do not plug...

Page 9: ...iler and safety relief valve Systems with automatic fill valves require back flow prevention device Install discharge piping from safety relief valve See Warning Page 8 When boiler is connected to hea...

Page 10: ...D COOLING ELEMENT CIRCULATOR A PRESSURE REDUCING VALVE PROPER BACKFLOW PROTECTION DEVICE GATE VALVE PURGE VALVE NOTICE Circulators in following illustrations are mounted on system supply side mounting...

Page 11: ...ss Piping Options Page 9 5 CONNECTING SUPPLY AND RETURN PIPING Figure 3 Bypass Piping Automatic Mixing Valve See Bypass Piping Options Page 9 BOILER WATER INLET ALTERNATE CIRCULATOR LOCATION TO SYSTEM...

Page 12: ...12 5 CONNECTING SUPPLY AND RETURN PIPING Figure 5 Single Zone System With DHW Priority Figure 6 Multi Zone System with Circulators and DHW Priority...

Page 13: ...13 5 CONNECTING SUPPLY AND RETURN PIPING Figure 7 Multi zone System With Zone Valves And DHW Priority With Circulator Figure 8 Multi zone System With Zone Valves And DHW Priority With Zone Valve...

Page 14: ...sizing any portion of the common venting system the common venting system should be re sized to approach the minimum size determined using the appropriate tables in Chapter 13 of the National Fuel Ga...

Page 15: ...ndicator must be in visible location following installation 5 Thermostat s heat anticipator must be adjusted to match total current draw of all controls associated with boiler during heating cycle 8 V...

Page 16: ...le 3 Support piping with hooks straps bands brackets hangers or building structure components to prevent or dampen excessive vibrations and prevent strain on gas connection Boiler will not support pip...

Page 17: ...ion 3 Circulator connection 4 Line power connections 5 LWCO kit 550002998 includes wiring instructions and wiring diagrams If using a different LWCO refer to the specific instructions provided with th...

Page 18: ...AGRAM I Figure 12 Integrated High Limit Electronic Ignition Control WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal injury...

Page 19: ...19 11 WIRING DIAGRAM Figure 13 Integrated High Limit Electronic Ignition Control...

Page 20: ...ctions To Turn Off Gas To Appliance and call qualified service technician or your gas supplier TO TURN OFF GAS TO THE APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off all electric power to...

Page 21: ...aks are found have them repaired immediately Check and maintain circulators Refer to circulator manufacturer s instructions Inspect venting system at the start of each heating season Check vent pipe f...

Page 22: ...d pilot for signs of corrosion rust or scale buildup Area around boiler must be kept clear and free of combustible materials gasoline and other flammable vapors and liquids Free flow of combustion and...

Page 23: ...us 0 3 inches water column from specified pressure Primary air adjustment is not necessary therefore air shutters are not furnished as standard equipment Air shutters can be furnished on request where...

Page 24: ...well and is not loose Refer to enclosed addendum for wiring instructions when using indirect hot water heater Verify vent damper connection is made See page 15 A 3 Adjusting Settings To discourage una...

Page 25: ...ial for ignition Appropriate alarm is sent OR Flame signal sensed out of sequence during post purge Appropriate alarm is sent OR Flame signal present when not expected Appropriate alarm is sent 17 Pil...

Page 26: ...for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module cannot be repaired If it malfunctions it must be replaced Use only qualified s...

Page 27: ...larm reason disappears 63 Soft lockout maximum number of recycles exceeded After main burner ignition Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detected error Soft loc...

Page 28: ...amaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power and set t...

Page 29: ...29 NOTES...

Page 30: ...30 NOTES...

Page 31: ...31 Company Address Phone Company Name Tech Initials Service Performed Date SERVICE RECORD...

Page 32: ...erride which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITION...

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