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7

Table 3  - Minimum Room Volume, Indoor Air Only*

Input Mbh

Standard 

Method

Known Air Infiltration Rate Method (Air Changes Per Hour)

0.1

0.2

0.3

0.4

0.5

0.6

45

2250

9450

4725

3150

2363

1890

1575

70

3500

14700

7350

4900

3675

2940

2450

96

4800

20160

10080

6720

5040

4032

3360

120

6000

25200

12600

8400

6300

5040

4200

145

7250

30450

15225

10150

7613

6090

5075

170

8500

35700

17850

11900

8925

7140

5950

195

9750

40950

20475

13650

10238

8190

6825

245

12250

51450

25725

17150

12863

10290

8575

295

14750

61950

30975

20650

15488

12390

10325

* Table values based on boiler only. Add volume for any additional appliances.

4 - VENTILATION & COMBUSTION AIR

Provide combustion air and ventilation air in accordance 

with the section “Air for Combustion and Ventilation,” of the 

National Fuel Gas Code, ANSI Z223.1/NFPA 54, or Sections 

8.2, 8.3 or 8.4 of Natural Gas and Propane Installation 

Code, CAN/CSA B149.1, or applicable provisions of local 

building codes.

Provide make-up air where exhaust fans, clothes dryers, 

and kitchen ventilation equipment interfere with proper 

operation.

National Fuel Gas Code recognizes several methods 

of obtaining adequate ventilation and combustion air.  

Requirements of the authority having jurisdiction may 

override these methods.

• Engineered Installations. Must be approved by 

authority having jurisdictions.

• Mechanical Air Supply.  Provide minimum of 0.35 

cfm per Mbh for all appliances located within space.  

Additional requirements where exhaust fans installed.  

Interlock each appliance to mechanical air supply 

system to prevent main burner operation when 

mechanical air supply system not operating.

• All Indoor Air.  Calculate minimum volume for all 

appliances in space.  Use a different method if 

minimum volume not available.

 

о

Standard Method. Cannot be used if known air 

infiltration rate is less than 0.40 air changes per 

hour.  See Table 3 for space with boiler only.  Use 

equation for multiple appliances.

Volume ≥ 50 ft

3

 x Total Input [Mbh]

 

о

Known Air Infiltration Rate.  See Table 3 for 

space with boiler only.  Use equation for multiple 

appliances.  Do not use an air infiltration rate 

(ACH) greater than 0.60.

Volume ≥ 21 ft

3

/ACH x Total Input [Mbh]

 

о

Refer to National Fuel Gas Code for opening 

requirements between connection indoor spaces.

• All Outdoor Air.  Provide permanent opening(s) 

communicating directly or by ducts with outdoors.

 

о

Two Permanent Opening Method.  Provide opening 

commencing within 12 inches of top and second 

opening commencing within 12 inches of bottom 

enclosure.

 

ƒ

Direct communication with outdoors or 

communicating through vertical ducts.  Provide 

minimum free area of 1 in

2

 per 4 Mbh of total 

input rating of all appliances in enclosure.

 

ƒ

Communicating through horizontal ducts.  

Provide minimum free area of 1 in

2

 per 2 

Mbh of total input rating of all appliances in 

enclosure.

 

о

One Permanent Opening Method.  Provide opening 

commencing within 12 inches of top of enclosure.  

Provide minimum clearance of 1 inch on sides 

and back and 6 inches on front of boiler (does not 

supersede clearance to combustible materials).

 

о

Combination Indoor and Outdoor Air.  Refer to 

National Fuel Gas Code for additional requirements 

for louvers, grilles, screens and air ducts.

• Combination Indoor and Outdoor Air.  Refer to 

National Fuel Gas Code for application information.

National Gas and Propane Installation Code Requires 

providing air supply in accordance with:

• Section 8.2 and 8.3 when combination of appliances 

has a total input of up to and including 400 Mbh (120 

kW).

• Section 8.4 when combination of appliances has total 

input exceeding 400 Mbh (120 kW).

• Refer to Natural Gas and Propane Installation Code 

for specific air supply requirements for enclosure 

or structure where boiler is installed, including air 

supply openings and ducts.

Summary of Contents for PENNCO 15B III Series

Page 1: ...OPERATION MAINTENANCE MANUAL Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com Models 15B045FE 15B070FE 15B096FE 15B120FE 15B145FE 15B170FE 15B19...

Page 2: ...17 11 Wiring Diagram 18 12 Lighting Instructions 20 13 Normal Sequence Of Operation 21 14 General Instructions 21 15 Checking Gas Input Rate To Boiler 23 Appendix A Control Module 24 A 1 Installation...

Page 3: ...R FUTURE REFERENCE WARNING Keep boiler area clear and free from combustible materials gasoline and other flammable vapors and liquids DO NOT obstruct air openings to the boiler room Modification subst...

Page 4: ...a level United States over 2000 ft 610m above sea level Reduce input rate 4 for every 1 000 ft 304m above sea level 2 Net AHRI Water Ratings shown based on piping and pickup allowance of 1 15 Consult...

Page 5: ...15B070 15 7 5 28 2015 16 415 16 1 15B096 15 7 5 28 2015 16 415 16 1 15B120 19 9 6 29 217 16 57 16 1 15B145 19 9 6 29 217 16 57 16 1 15B170 22 113 16 7 30 2115 16 515 16 1 15B195 22 113 16 7 30 2115 1...

Page 6: ...ance operation and service circulator replacement condensate trap control replacement etc 6 Locate boiler on level solid base as near chimney as possible and centrally located with respect to heat dis...

Page 7: ...if known air infiltration rate is less than 0 40 air changes per hour See Table 3 for space with boiler only Use equation for multiple appliances Volume 50 ft3 x Total Input Mbh Known Air Infiltratio...

Page 8: ...equal to or greater than that of the relief valve outlet over the entire length of discharge line have no intervening shutoff valve between safety relief valve and discharge to atmosphere do not plug...

Page 9: ...iler and safety relief valve Systems with automatic fill valves require back flow prevention device Install discharge piping from safety relief valve See Warning Page 8 When boiler is connected to hea...

Page 10: ...D COOLING ELEMENT CIRCULATOR A PRESSURE REDUCING VALVE PROPER BACKFLOW PROTECTION DEVICE GATE VALVE PURGE VALVE NOTICE Circulators in following illustrations are mounted on system supply side mounting...

Page 11: ...ss Piping Options Page 9 5 CONNECTING SUPPLY AND RETURN PIPING Figure 3 Bypass Piping Automatic Mixing Valve See Bypass Piping Options Page 9 BOILER WATER INLET ALTERNATE CIRCULATOR LOCATION TO SYSTEM...

Page 12: ...12 5 CONNECTING SUPPLY AND RETURN PIPING Figure 5 Single Zone System With DHW Priority Figure 6 Multi Zone System with Circulators and DHW Priority...

Page 13: ...13 5 CONNECTING SUPPLY AND RETURN PIPING Figure 7 Multi zone System With Zone Valves And DHW Priority With Circulator Figure 8 Multi zone System With Zone Valves And DHW Priority With Zone Valve...

Page 14: ...sizing any portion of the common venting system the common venting system should be re sized to approach the minimum size determined using the appropriate tables in Chapter 13 of the National Fuel Ga...

Page 15: ...ndicator must be in visible location following installation 5 Thermostat s heat anticipator must be adjusted to match total current draw of all controls associated with boiler during heating cycle 8 V...

Page 16: ...le 3 Support piping with hooks straps bands brackets hangers or building structure components to prevent or dampen excessive vibrations and prevent strain on gas connection Boiler will not support pip...

Page 17: ...ion 3 Circulator connection 4 Line power connections 5 LWCO kit 550002998 includes wiring instructions and wiring diagrams If using a different LWCO refer to the specific instructions provided with th...

Page 18: ...AGRAM I Figure 12 Integrated High Limit Electronic Ignition Control WARNING Modification substitution or elimination of factory equipped supplied or specified components may result in personal injury...

Page 19: ...19 11 WIRING DIAGRAM Figure 13 Integrated High Limit Electronic Ignition Control...

Page 20: ...ctions To Turn Off Gas To Appliance and call qualified service technician or your gas supplier TO TURN OFF GAS TO THE APPLIANCE 1 Set the thermostat to lowest setting 2 Turn off all electric power to...

Page 21: ...aks are found have them repaired immediately Check and maintain circulators Refer to circulator manufacturer s instructions Inspect venting system at the start of each heating season Check vent pipe f...

Page 22: ...d pilot for signs of corrosion rust or scale buildup Area around boiler must be kept clear and free of combustible materials gasoline and other flammable vapors and liquids Free flow of combustion and...

Page 23: ...us 0 3 inches water column from specified pressure Primary air adjustment is not necessary therefore air shutters are not furnished as standard equipment Air shutters can be furnished on request where...

Page 24: ...well and is not loose Refer to enclosed addendum for wiring instructions when using indirect hot water heater Verify vent damper connection is made See page 15 A 3 Adjusting Settings To discourage una...

Page 25: ...ial for ignition Appropriate alarm is sent OR Flame signal sensed out of sequence during post purge Appropriate alarm is sent OR Flame signal present when not expected Appropriate alarm is sent 17 Pil...

Page 26: ...for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module cannot be repaired If it malfunctions it must be replaced Use only qualified s...

Page 27: ...larm reason disappears 63 Soft lockout maximum number of recycles exceeded After main burner ignition Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detected error Soft loc...

Page 28: ...amaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power and set t...

Page 29: ...29 NOTES...

Page 30: ...30 NOTES...

Page 31: ...31 Company Address Phone Company Name Tech Initials Service Performed Date SERVICE RECORD...

Page 32: ...erride which is provided primarily to permit the use of an external energy management system that serves the same function THIS OVERRIDE MUST NOT BE USED UNLESS AT LEAST ONE OF THE FOLLOWING CONDITION...

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