ECR International Olsen OSVB II Series Installation, Operation & Maintenance Manual Download Page 5

5

INSTALLATION PROCEDURE

WARNING

Improper installation, adjustment, alteration, service 

or maintenance could result in death or serious 

injury

.

!

   

1. 

The installation must conform to the requirements of 

the authority having jurisdiction or, in the absence 

of such requirements, to the National Fuel Gas Code, 

ANSI Z223.1/NFPA 54, and/or Natural Gas and Propane 

Installation Code, CAN/CSA B149.1

2. 

Where required by authority having jurisdiction, 

installation must conform to the Standard for Controls 

and Safety Devices for Automatically fired Boilers, 

ANSI/ASME CSD-1.

3. 

This boiler series is classified as a Category I.  Vent 

installation shall be in accordance with “Venting of 

Equipment ,” of the National Fuel Gas Code, ANSI 

Z223.1/NFPA 54, or “Venting Systems and Air Supply 

for Appliances,” of the Natural Gas and Propane 

Installation Code, CAN/CSA B149.1, or applicable 

provisions of the local building codes. 

4. 

Boiler has met safe lighting and other performance 

criteria with gas manifold and control assembly on 

boiler per latest revision of ANSI Z21.13/CGA 4.9.

5. 

Install such that gas ignition system components are 

protected from water (dripping, spraying, rain, etc.) 

during appliance operation and service, (circulator 

replacement, condensate trap, control replacement, 

etc.).

6. 

Locate boiler on level, solid base as near chimney as 

possible and centrally located with respect to heat 

distribution system as practical.

7. 

Verify you have the right size boiler before starting 

installation. See rating and capacity table.

8. 

When installed in utility room, door should be wide 

enough to allow largest boiler part to enter, or to 

permit replacement of another appliance such as water 

heater.

9. 

Boiler installed in building under construction, take 

care to insure clean combustion air supply during 

construction process. Airborne particulates such as 

from drywall dust and from fiberglass insulation can 

clog burner ports and cause incomplete combustion and 

sooting. 

NOTICE

Follow local regulations with respect to installation 

of CO detectors. 

Table 1  - BOILER MINIMUM CLEARANCE TO 

COMBUSTIBLES

Unit

Minimum 

Clearances

Top

6” (152mm)

Rear

6” (152mm)

Control Side

8” (203mm)

Opposite 

S

ide

6” (152mm)

Front (Alcove)

18” (457mm)

Flue/Vent Connector

6” (152mm)

Near Boiler Piping

1” (24mm)

Set unit on concrete or other noncombustible material base or 

floor. 

DO NOT INSTALL ON CARPETING.

Figure 1  - Minimum Clearances To Combustible 

Construction

10. 

FOR INSTALLATION ON NON-COMBUSTIBLE 

FLOORS ONLY -

 For installation on combustible 

flooring special base must be used. (See Replacement 

Parts Section.) 

Do Not Install Boiler on carpeting. 

11. 

Verify boiler is supplied with correct type of gas, fresh 

air for combustion, and suitable electrical supply.

WARNING

Fire hazard. Do not install boiler on combustible 

flooring or carpeting. Failure to follow these 

instructions could result in death or serious injury.

!

   

8”

Boiler

Rear

Front

Control Side

Opposite 

S

ide

18”

6”

6”

8”

Summary of Contents for Olsen OSVB II Series

Page 1: ...rs INSTALLATION OPERATION MAINTENANCE MANUAL Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com Models OSVB 2 OSVB 3 OSVB 4 OSVB 5 OSVB 6 OSVB 7 A...

Page 2: ...ch if not avoided could result in minor or moderate injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury DANGER Indicates a hazardous situation w...

Page 3: ...use with Natural and Propane Gases Constructed and hydrostatically tested for maximum working pressure of 50 psi in accordance with A S M E Boiler and Pressure Vessel Code Section IV Standards for ca...

Page 4: ...4 DIMENSIONS Model Width A OSVB 2 11 OSVB 3 14 1 4 OSVB 4 17 1 2 OSVB 5 20 3 4 OSVB 6 24 OSVB 7 27 1 4...

Page 5: ...h respect to heat distribution system as practical 7 Verify you have the right size boiler before starting installation See rating and capacity table 8 When installed in utility room door should be wi...

Page 6: ...communicating directly or by ducts with outdoors Two Permanent Opening Method Provide opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom enclosure Dire...

Page 7: ...ve See Figure 2 Use or larger pipe Use pipe suitable for temperatures of 375 F 191 C or greater Individual boiler discharge piping shall be independent of other discharge piping Size and arrange disch...

Page 8: ...HEIGHT FOR LOW WATER CUTOFF PROBE Figure 3 Forced Hot Water Typical Piping LIMIT SENSOR MINIMUM HEIGHT FOR LOW WATER CUTOFF PROBE Figure 4 Forced Hot Water Typical Piping With Zone Control Valve INST...

Page 9: ...5 Boiler connected to heating coils located in air handling units exposed to refrigerated air circulation piping system shall be equipped with flow control valves or other automatic means to prevent...

Page 10: ...stem 6 Vent connector from boiler to chimney should run as directly as possible with as few elbows as possible 7 Where possible it is recommended to common vent water heater and boiler Consult appropr...

Page 11: ...s of the apex Boiler Water Heater Chimney CHECK YOUR CHIMNEY For boilers for connection to gas vents or chimneys vent installations shall be in accordance with Venting of Equipment of the National Fue...

Page 12: ...m exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust...

Page 13: ...eter 90 elbow or 3 feet of straight pipe for 3 diameter 90 elbow 2 3 4 5 Section Boilers use 3 vent pipe for 6 7 Section Boilers use 4 vent pipe CHOICE OF VENT PIPE MATERIAL U L Listed Z Flex Z Vent S...

Page 14: ...er A A 90 elbow pointing down fitted with a minimum 1 4 mesh screen to keep out rodents and birds The elbow shall be of the same material and size as vent pipe The elbow exit should be at least 6 away...

Page 15: ...ained from electric meters gas meters regulators and relief equipment See Figure 9 HORIZONTAL VENTING INSTRUCTIONS Figure 9 Horizontal Venting Clearances Canada Terminate vent system at least 6 feet 1...

Page 16: ...before operating appliance B For Heat Fab Saf T Vent stainless steel vent pipe use a high temperature silicone sealant rated for 550 F The outside of the male end and inside of the female end of the p...

Page 17: ...om the boiler to prevent collection of condensate throughout the assembly 7 Allow the sealant to cure for 24 hours before operating the appliance D For ProTech Systems FasNSeal stainless steel vent pi...

Page 18: ...trols Power Venter 2 3 4 5 SWG 4D 6 7 SWG 5D Some possible reasons for using a power venter for sidewall venting 1 May be preferred by local codes 2 Need a vent piping run beyond 30 9 1m but not more...

Page 19: ...wo pipe wrenches when making connection to gas valve to keep it from turning Install manual shut off valve in vertical pipe about 5 feet 1 5m above floor See Figure 10 Tighten all joints securely Prop...

Page 20: ...pacity BTU Per Hour Input Includes Fittings 1 1 20 92 000 190 000 350 000 625 000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 Table 6 PROPANE GAS Length of Pipe Ft Pipe Capacit...

Page 21: ...ve the floor 2 NEVER install a thermostat on an outside wall 3 Do not install a thermostat where it will be affected by drafts hot or cold pipes sunlight lighting fixtures televisions a fireplace or a...

Page 22: ...water temperature reaches high limit set point high limit contacts open cutting power to blower and pilot control Burners extinguish and blower stops Circulator pump continues to run as long as the t...

Page 23: ...23 WIRING DIAGRAMS Figure 12 Control Module Damper is not an option...

Page 24: ...s Repeat until you have covered every radiation unit in system End at highest unit in system If units have automatic vents manual venting is unnecessary but it will speed up proper filling of system I...

Page 25: ...ob WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device whi...

Page 26: ...justment and are not equipped with primary air shutters Main burner flames form sharp blue inner cones in softer blue outer mantel with no yellow Puffs of air from blow ing on flame or stamping on flo...

Page 27: ...supply to burners 3 Turn your thermostat up to call for heat and let your boiler run until temperature of water reaches limit setting Gas valve shuts off and circulator keeps running until thermostat...

Page 28: ...eft in to freeze will crack pipes and or boiler Cleaning Your Boiler And Burners Flue passages between sections should be examined yearly and cleaned if necessary To clean Remove burners pilot and ven...

Page 29: ...ctrical contact Check all control terminals and wire joints Chimney flue is blocked Pressure switch will not close and pilot spark will not operate to start pilot Have your service technician check an...

Page 30: ...as temperature changes Diaphragm type tank can be mounted on air purger fitting or at any convenient place in supply or return line AIR ELIMINATING FITTING AIR PURGER Air purger is used to remove exc...

Page 31: ...ed Factory Pressure Switch Set point 0 4 wc for 2 5 section boilers 0 5 w c for 6 7 section boilers ROLLOUT SWITCH FLAME ROLLOUT SAFETY SHUTOFF Rollout switch is temperature sensitive fuse link device...

Page 32: ...using wire nuts Ensure remaining Molex plug connectors have not worked loose during transit Check sensing bulb is fully inserted in well and is not loose A 3 Adjusting Settings To discourage unauthori...

Page 33: ...ion was not detected and delay is called before retry Recycle delay Flame signal was lost and delay is called before retry 11 Wait for pressure switch to open failed to close Inducer is still off Pres...

Page 34: ...out models must be reset through key buttons and display On retry models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module c...

Page 35: ...out Soft lockout is reset after one hour if alarm reason disappears 63 Soft lockout maximum number of recycles exceeded Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detec...

Page 36: ...lace damaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power and...

Page 37: ...NOTES...

Page 38: ...38 NOTES...

Page 39: ...39 Company Address Phone Company Name Tech Initials Service Performed Date SERVICE RECORD...

Page 40: ...ECR International 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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