ECR International Olsen OSVB II Series Installation, Operation & Maintenance Manual Download Page 14

14

1. 

These boilers may be vented horizontally as shown in           

Figure 8, Page 13. The vent pipe is pitched 

down

 

from the boiler to the vent termination. Do not connect 

other appliances to this vent.

2. 

Vent Pipe Material:

A.  UL Listed Z-Flex Z-Vent stainless steel vent pipe 

from boiler to vent termination,

 

-or-

B.  UL Listed Heat-FabSaf-T-Vent stainless steel vent 

pipe from boiler to vent termination,

   

-or-

C.  UL Listed Flex-L StaR-34 stainless steel vent pipe 

from boiler to vent termination,

 

-or-

D.  UL Listed ProTech FasNSeal stainless steel vent 

pipe from boiler to vent termination.

3. 

Clearance to Combustible Materials:  For stainless steel 

vent pipe maintain 6” minimum air space clearance to 

combustible materials.

4. 

Vent Pipe Size:

A.  2, 3, 4 and 5 section boilers use 3” vent pipe 

connected directly to the outlet of the induced draft 

blower.

B.  6 and 7 section boilers use 4” vent pipe, starting 

with a 3” to 4” stainless steel vent pipe transition 

that is connected directly to the outlet of the 

induced draft blower. Do not use 3” vent pipe on 6 

or 7 section boilers.

5. 

Vent Pipe Length:

A.  For stainless steel vent pipe, the maximum 

horizontal vent length is 30 feet plus one 90

°

 elbow 

plus termination fitting.

B.  Minimum horizontal vent length for all vent 

materials is 2 feet plus one 90° elbow plus 

termination fitting.

C.  For additional elbows reduce the maximum vent 

length as shown: 

• 

3” - 90° elbow - reduce vent length 3 feet per 

each 3” elbow

• 

4” - 90° elbow - reduce vent length 6 feet per 

each 4” elbow 

Example:

 6 section boiler has 3 elbows plus the 

termination fitting. This means 2 additional 4” elbows will 

be used, at 6 feet per elbow. This is equivalent to 12 feet 

of pipe (2 x 6 =12), therefore maximum vent length is now 

18 feet (30 -12 =18).

6. 

Vent Termination Fitting: For all vent pipe materials, 

you may use either:

A.  A 90° elbow pointing down, fitted with a minimum 

1/4” mesh screen to keep out rodents and birds. 

The elbow shall be of the same material and size 

as vent pipe. The elbow exit should be at least 

6” away from exterior wall as shown in Figure 7, 

Page 11.

  -or-

B.  Tjernlund VH-1 Series side wall vent hood. For 2, 

3, 4, 5 section boilers use VH-1-3”, For 6, 7 section 

boilers use VH-1-4”.

7. 

Vent Pipe Termination Location

 

(Figure 8, Page 13):

A.   When venting through combustible walls, 

combustible clearances must be considered. The 

VH-1 Side wall vent hood provides both the outside 

vent termination and a double wall pipe for passing 

through a combustible wall up to 8” thick (VH-

1-4”) or 9” thick (VH-1-3”). The hole in the wall 

must be 6¼” square for 3” vent pipe and 7 1/2” 

square for 4” vent pipe, in order to insert the VH-1 

side wall vent hood. The VH-1 may also be used in 

noncombustible walls.

B.  If the 90° elbow is the termination fitting of choice, 

then the single wall pipe will be passing through 

the side wall. For combustible walls, a UL listed 

thimble shall be used where the single wall pipe 

passes through the wall. For combustible walls 

using Z-Vent, Saf-T-Vent, or StaR-34 vent pipe, 

use the following:

• 

3” vent pipe - use Simpson’s Duravent 3” thimble 

• 

4” vent pipe - use Simpson’s Duravent 4” thimble. 

Maximum wall thickness with this thimble is 7 

inches.

For combustible walls using ProTech FasNSeal where the 

single wall vent pipe must pass through the side wall, a UL 

Listed FasNSeal wall thimble shall be used. 

The thimble is adjustable for different wall thickness, with a 

maximum wall thickness of 7 inches. Seal the thimble along 

the outside edge of the plate with caulk or silicone and 

fasten to the wall with screws or nails.

C.  For single wall pipe through non-combustible 

walls, the hole through the wall need only be large 

enough to maintain pitch of vent pipe, and provide 

proper sealing. Thimble is not required for single 

wall pipe passing through noncombustible walls.

HORIZONTAL VENTING INSTRUCTIONS   

Summary of Contents for Olsen OSVB II Series

Page 1: ...rs INSTALLATION OPERATION MAINTENANCE MANUAL Manufactured by ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com Models OSVB 2 OSVB 3 OSVB 4 OSVB 5 OSVB 6 OSVB 7 A...

Page 2: ...ch if not avoided could result in minor or moderate injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury DANGER Indicates a hazardous situation w...

Page 3: ...use with Natural and Propane Gases Constructed and hydrostatically tested for maximum working pressure of 50 psi in accordance with A S M E Boiler and Pressure Vessel Code Section IV Standards for ca...

Page 4: ...4 DIMENSIONS Model Width A OSVB 2 11 OSVB 3 14 1 4 OSVB 4 17 1 2 OSVB 5 20 3 4 OSVB 6 24 OSVB 7 27 1 4...

Page 5: ...h respect to heat distribution system as practical 7 Verify you have the right size boiler before starting installation See rating and capacity table 8 When installed in utility room door should be wi...

Page 6: ...communicating directly or by ducts with outdoors Two Permanent Opening Method Provide opening commencing within 12 inches of top and second opening commencing within 12 inches of bottom enclosure Dire...

Page 7: ...ve See Figure 2 Use or larger pipe Use pipe suitable for temperatures of 375 F 191 C or greater Individual boiler discharge piping shall be independent of other discharge piping Size and arrange disch...

Page 8: ...HEIGHT FOR LOW WATER CUTOFF PROBE Figure 3 Forced Hot Water Typical Piping LIMIT SENSOR MINIMUM HEIGHT FOR LOW WATER CUTOFF PROBE Figure 4 Forced Hot Water Typical Piping With Zone Control Valve INST...

Page 9: ...5 Boiler connected to heating coils located in air handling units exposed to refrigerated air circulation piping system shall be equipped with flow control valves or other automatic means to prevent...

Page 10: ...stem 6 Vent connector from boiler to chimney should run as directly as possible with as few elbows as possible 7 Where possible it is recommended to common vent water heater and boiler Consult appropr...

Page 11: ...s of the apex Boiler Water Heater Chimney CHECK YOUR CHIMNEY For boilers for connection to gas vents or chimneys vent installations shall be in accordance with Venting of Equipment of the National Fue...

Page 12: ...m exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Place in operation the appliance being inspected Follow the lighting instructions Adjust...

Page 13: ...eter 90 elbow or 3 feet of straight pipe for 3 diameter 90 elbow 2 3 4 5 Section Boilers use 3 vent pipe for 6 7 Section Boilers use 4 vent pipe CHOICE OF VENT PIPE MATERIAL U L Listed Z Flex Z Vent S...

Page 14: ...er A A 90 elbow pointing down fitted with a minimum 1 4 mesh screen to keep out rodents and birds The elbow shall be of the same material and size as vent pipe The elbow exit should be at least 6 away...

Page 15: ...ained from electric meters gas meters regulators and relief equipment See Figure 9 HORIZONTAL VENTING INSTRUCTIONS Figure 9 Horizontal Venting Clearances Canada Terminate vent system at least 6 feet 1...

Page 16: ...before operating appliance B For Heat Fab Saf T Vent stainless steel vent pipe use a high temperature silicone sealant rated for 550 F The outside of the male end and inside of the female end of the p...

Page 17: ...om the boiler to prevent collection of condensate throughout the assembly 7 Allow the sealant to cure for 24 hours before operating the appliance D For ProTech Systems FasNSeal stainless steel vent pi...

Page 18: ...trols Power Venter 2 3 4 5 SWG 4D 6 7 SWG 5D Some possible reasons for using a power venter for sidewall venting 1 May be preferred by local codes 2 Need a vent piping run beyond 30 9 1m but not more...

Page 19: ...wo pipe wrenches when making connection to gas valve to keep it from turning Install manual shut off valve in vertical pipe about 5 feet 1 5m above floor See Figure 10 Tighten all joints securely Prop...

Page 20: ...pacity BTU Per Hour Input Includes Fittings 1 1 20 92 000 190 000 350 000 625 000 40 63 000 130 000 245 000 445 000 60 50 000 105 000 195 000 365 000 Table 6 PROPANE GAS Length of Pipe Ft Pipe Capacit...

Page 21: ...ve the floor 2 NEVER install a thermostat on an outside wall 3 Do not install a thermostat where it will be affected by drafts hot or cold pipes sunlight lighting fixtures televisions a fireplace or a...

Page 22: ...water temperature reaches high limit set point high limit contacts open cutting power to blower and pilot control Burners extinguish and blower stops Circulator pump continues to run as long as the t...

Page 23: ...23 WIRING DIAGRAMS Figure 12 Control Module Damper is not an option...

Page 24: ...s Repeat until you have covered every radiation unit in system End at highest unit in system If units have automatic vents manual venting is unnecessary but it will speed up proper filling of system I...

Page 25: ...ob WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance is equipped with an ignition device whi...

Page 26: ...justment and are not equipped with primary air shutters Main burner flames form sharp blue inner cones in softer blue outer mantel with no yellow Puffs of air from blow ing on flame or stamping on flo...

Page 27: ...supply to burners 3 Turn your thermostat up to call for heat and let your boiler run until temperature of water reaches limit setting Gas valve shuts off and circulator keeps running until thermostat...

Page 28: ...eft in to freeze will crack pipes and or boiler Cleaning Your Boiler And Burners Flue passages between sections should be examined yearly and cleaned if necessary To clean Remove burners pilot and ven...

Page 29: ...ctrical contact Check all control terminals and wire joints Chimney flue is blocked Pressure switch will not close and pilot spark will not operate to start pilot Have your service technician check an...

Page 30: ...as temperature changes Diaphragm type tank can be mounted on air purger fitting or at any convenient place in supply or return line AIR ELIMINATING FITTING AIR PURGER Air purger is used to remove exc...

Page 31: ...ed Factory Pressure Switch Set point 0 4 wc for 2 5 section boilers 0 5 w c for 6 7 section boilers ROLLOUT SWITCH FLAME ROLLOUT SAFETY SHUTOFF Rollout switch is temperature sensitive fuse link device...

Page 32: ...using wire nuts Ensure remaining Molex plug connectors have not worked loose during transit Check sensing bulb is fully inserted in well and is not loose A 3 Adjusting Settings To discourage unauthori...

Page 33: ...ion was not detected and delay is called before retry Recycle delay Flame signal was lost and delay is called before retry 11 Wait for pressure switch to open failed to close Inducer is still off Pres...

Page 34: ...out models must be reset through key buttons and display On retry models wait for retry or reset at thermostat Check for correct installation and wiring before replacing any component Control module c...

Page 35: ...out Soft lockout is reset after one hour if alarm reason disappears 63 Soft lockout maximum number of recycles exceeded Soft lockout 64 Soft Lockout electronics failure On board self diagnostics detec...

Page 36: ...lace damaged wire Check for cracked ceramic insulator which can cause short to ground and replace igniter sensor if necessary At gas valve disconnect main valve wire from MV terminal Turn on power and...

Page 37: ...NOTES...

Page 38: ...38 NOTES...

Page 39: ...39 Company Address Phone Company Name Tech Initials Service Performed Date SERVICE RECORD...

Page 40: ...ECR International 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com...

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