ECR International H20I60 Installation, Operation & Maintenance Manual Download Page 2

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I. General Information

IMPORTANT INFORMATION – READ CAREFULLY

NOTE: Equipment shall be installed in accordance with those installation regulations required in the area where the 

installation is to be made. These regulations shall be carefully followed in all cases. Authorities having jurisdiction shall 

be consulted before installations are made. All wiring on water heaters shall be in accordance with the National Electrical 

Code and/or local regulations.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, or loss 

of life. Read and understand the entire manual before attempting installation, start-up, operation, or service. Installation 

and service must be performed only by an experienced, skilled installer or service agency.

This water heater contains very hot water under high pressure. Do not unscrew any pipe fittings or attempt to disconnect 

any components of this water heater without positively assuring that the water is cool and has no pressure. Always wear 

protective clothing and equipment when installing, starting up or servicing this water heater to prevent scalding injuries. 

Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the water heater. 

This water heater contains components that become very hot when the boiler is operating. Do not touch any components 

unless they are cool.

Failure to follow all instructions in the proper order can cause personal injury or death. Read all instructions, including all 

those contained in component manufacturers’ manuals before installing, starting up, operating, maintaining, or servicing 

the water heater.

To reduce the risk of excessive pressures and temperatures in this water heater, install temperature and pressure 

protective equipment required by local codes but no less than a combination temperature relief valve certified by a 

nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials, 

as meeting the requirements for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22-

latest edition. This valve must be marked with a maximum set pressure not to exceed the marked working pressure of 

the water heater. Install the valve into an opening provide and marked for this purpose in the water heater, and orient it 

or provide tubing so that any discharge from the valve will exit only within 6 inches above, or at any distance below, the 

structural floor, and cannot contact any live electrical part. The discharge opening must not be blocked or reduced in size 

under any circumstances.

Heat transfer medium must be water or other non-toxic fluid having a toxicity rating or class of 1, as listed in clinical 

Toxicology of Commercial Products, latest edition. The pressure of the heat transfer medium must be limited to a 

maximum of 60 psig by a listed safety or relief valve.

I.    General Information & Safety Instructions ................................................................................ 2
II.   Pre-installation Considerations ................................................................................................ 4
III.  Piping .................................................................................................................................. 9
IV.   Electrical .............................................................................................................................13
V.    Operation ............................................................................................................................13
VI.  Maintenance ........................................................................................................................16
VII. Troubleshooting ...................................................................................................................16

Table of Contents

Summary of Contents for H20I60

Page 1: ...Company ECR International Inc 2201 Dwyer Avenue Utica NY 13501 web site www ecrinternational com Information and specifications outlined in this manual in effect at the time of printing of this manual...

Page 2: ...can cause personal injury or death Read all instructions including all those contained in component manufacturers manuals before installing starting up operating maintaining or servicing the water hea...

Page 3: ...e gas supplier s instructions or if the supplier is unavailable contact the fire department IMPORTANT SAFETY INSTRUCTIONS WARNING When using electrical appliances basic safety precautions to reduce th...

Page 4: ...l based on the expected water usage for the given site The average residence with one shower or more will require a Model 40 or larger The Model 30 should only be considered for residences with minima...

Page 5: ...42 7 1 34 0 26 0 3 4 1 150 100 H2OI50 60 8 0 52 0 22 5 3 4 1 150 110 H20I60 60 8 4 60 0 22 5 3 4 1 150 125 H20I60L 60 7 5 44 0 26 5 3 4 1 150 120 H2OI80 80 8 0 54 0 26 5 1 1 150 140 H2OI115 115 8 9 72...

Page 6: ...215 117 900 10 0 2 8 H2OI50 222 290 177 245 132 800 10 0 3 1 H20I60 240 311 186 257 139 400 10 0 3 2 H20I60L 220 284 166 230 124 500 10 0 2 9 H2OI80 257 328 185 256 138 600 12 0 3 7 H2OI115 309 388 2...

Page 7: ...ne The water heater is controlled with an additional zone valve Select a valve with a low pressure drop and assure minimum flow with adequate pipe sizing B Priority or Non Priority for Hot Water 1 Opt...

Page 8: ...iler system during service 2 Unions Allows for easy locating or removal 3 Vacuum breaker Protects water heater from collapse if a hot tank is valved off to service other components in the system 4 The...

Page 9: ...pen Drain the domestic water system 2 Position the water heater in the final location 3 Connect the cold water supply piping Install piping onto cold inlet connection Connect to cold water supply conn...

Page 10: ...hat uses Zone Valves refer to Figure 3 The water heater connection labeled BOILER SUPPLY should be piped to the boiler supply piping after the air purger and before the space heating circulator Mount...

Page 11: ...11 Figure 2 Typical Mixing Valve Install Figure 1 Domestic Water Piping Pipe Relief Valve Discharge to within 6 of floor see Section III Notes...

Page 12: ...temperatures at hot water taps you must take special precautions Use lowest possible temperature setting Install some type of tempering device such as an automatic mixing valve at hot water tap or wat...

Page 13: ...erature in the water heater If it is set too high the resulting hot water can cause painful scalding with possible serious and permanent injury The temperature at which this occurs varies with a perso...

Page 14: ...ing our ARM 4P Panel Product features include Build in transformer that will support up to 15 zones Transformer has electronic fuse protection 1 to prevent transformer overloading Data Port Terminal f...

Page 15: ...15 BOILER T T BOILER T T BOILER T T...

Page 16: ...er will prevent this problem Symptoms are identical to sediment buildup If repeated flushing does not resolve the problem chemical cleaning may be required Contact a qualified contractor VII Troublesh...

Page 17: ...0 1st HOUR CONTINUOUS GAL HR GAL HR GAL HR GAL HR GAL HR GAL HR RATING RATING Boiler flow 14 gpm Boiler flow 14 gpm RATING RATING RATING RATING 1st HOUR CONTINUOUS 1st HOUR CONTINUOUS 1st HOUR CONTINU...

Page 18: ...18...

Page 19: ...st price for a second coil REPLACEMENT PARTS Part Part No Description List Price T P Relief Valve TP 3 150 psi 210deg F 4 probe ANSI AGA Cert 22 35 Thermostat L4080 Honeywell L4080B 59 63 Thermostat W...

Page 20: ...the Product shall be ten 10 years from the date of manufacture of the Product WARRANTY COVERAGE FOR COMMERCIAL USAGE The following limited warranty set forth in this section shall apply to only the or...

Page 21: ...NTY ACT THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABIL...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...ECR International Inc 2201 Dwyer Avenue Utica NY 13504 4729 web site www ecrinternational com H2 O...

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