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TP-M11 

9

INTRODUCTION 

 

Thermal-pac™

 and 

thermal-duct™

 air 

handlers are designed for use with 
hydronic (boiler) systems or in 
combination space and water heating 
systems (Combo Systems). Combo 
heating systems use the home’s water 
heater to provide both the space heating 
and domestic hot water, eliminating the 
need for a furnace.  

 

Combo heating systems are ideally 
suited for single-family homes, 
townhouses and apartments where the 
cost of a furnace does not make sense or 
space requirements are limited.  They 
are also great for additions, renovation 
and finished basements as a 
replacement for, or in addition to the 
existing heating system. Ecologix air 
handlers are also great for hydronic 
heating systems using ground-source 
heat pumps. They are the smallest units 
available in their capacity range. 

Thermal-pac™

 and 

thermal-duct™ 

air 

handlers are designed to take the 
guesswork out of system sizing and 
installation.  Matched specifically to 

common water heater sizes, Ecologix air 
handlers can be quickly sized using the 
quick sizing information in our spec 
sheets or from air handler performance 
curves.  For applications requiring 
special consideration, call   519-658-
4330 for answers to questions related to 
sizing, installation or trouble-shooting for 
any of Ecologix air handlers or water 
heaters. 
 
Ecologix provides you with the quietest 
operating air handler available.  By using 
large capacity, high output heating coils, 
the air handlers deliver more heating per 
volume of air, which means warmer 
delivered air temperatures.  
 

Thermal-pac™

 air handlers are intended 

for conventional duct systems and 
Thermal

-duct

™ air handlers are 

intended for 

small-D

™ duct systems with 

higher operating static pressure.  Refer 
to the 

small-D

™ design manual for more 

details on duct design and installation.     

 

 

HOW IT WORKS 

 

Cooling 

 
In a typical installation, a call for cooling 
will bring on the fan at the selected air 
speed and the outdoor cooling unit.  

 

The installer can select one of three 
speeds that the air handler will operate at 
during cooling mode. 

Heating 

 

A call for heating will bring on the pump 
and the fan at the selected heating 
speed.  Heating capacity may be 
adjusted by selecting one of three fan 
speeds.  Heating has priority over 
cooling or continuous fan.  The factory 
default is low. 

Continuous Fan 

 
When the thermostat fan switch is set to 
continuous fan, the fan will run at the 
selected speed. The factory default is 
low.  When there is a call for heating or 

 

Summary of Contents for TP30

Page 1: ...lation Instructions Thermal pac Thermal duct hot water air handler ECOLOGIX HEATING TECHNOLOGIES INC 221 Holiday Inn Dr Cambridge Ontario N3C 3T2 Phone 519 658 4330 Fax 519 658 9384 info ecologix ca www ecologix ca ...

Page 2: ... SIZING 11 HEAT LOSS 11 AIR HANDLER SELECTION 11 DUCT LAYOUT 12 INSTALLATION 13 AIR HANDLER MOUNTING 13 DUCTWORK 13 RISK OF FREEZING 14 ELECTRICAL 14 THERMOSTAT 14 A C CONDENSING UNIT 15 PUMP EXERCISER 15 START UP PROCEDURES 15 SERVICE AND MAINTENANCE 16 TROUBLESHOOTING 16 THERMOSTAT CALL ERROR 16 PUMP DOES NOT RUN 17 PUMP IS NOISY AT START UP 17 WATER HEATER T P IS WEEPING 17 INSUFFICIENT OR NO H...

Page 3: ...rk Are the isolation valves full port Restrictive valves will limit performance Are Thermostat connections correct including cooling and continuous run connections Have the packing materials been removed from the blower and the pump Is there an installation manual for the home owner Is the unit accessible Are there clearances for service and component replacement Are the supply plenum and return d...

Page 4: ...TP M11 4 TYPICAL PLUMBING CONNECTIONS If the water heater has side connections use them for the air handler ...

Page 5: ...LECTRICAL WIRING DIAGRAM air handler electrical wiring schematic air handler electrical wiring layout XELK103 air handler electrical wiring schematic air handler electrical wiring layout XELK124 with Cycle Timer ...

Page 6: ...M11 6 For TP75 TDHV 48 and TDHV 60 air handler electrical wiring schematic air handler electrical wiring layout XELK113 air handler electrical wiring schematic air handler electrical wiring layout XELK134 ...

Page 7: ...5 000 Heating Capacity Btu h 130F water 28 000 56 000 61 000 71 000 Heating Capacity Btu h 140F water 30 000 60 000 66 000 77 000 Heating Capacity Btu h 160F water 37 000 77 000 85 000 100 000 Heating Capacity Btu h 180F water 48 000 95 000 104 000 122 000 USGPM Heating 2 3 4 5 4 5 4 5 Maximum Heating Airflow CFM 800 1200 1400 1900 Max External Static Pressure wc 0 3 0 4 0 5 0 3 Cooling Capacity H...

Page 8: ... 53 62 69 74 78 86 Heating Capacity MBH 180F water 30 40 65 76 85 91 96 105 USGPM Heating 2 3 2 3 4 5 4 5 4 5 4 5 4 5 4 5 Nominal Airflow CFM 2 360 540 720 900 1080 1260 1440 1800 Max Design ESP Heat Only WC 1 0 0 8 0 9 0 7 0 8 0 6 1 0 0 5 Max Design ESP Heat Cool WC 3 0 9 0 7 0 8 0 4 0 5 0 3 Blower Motor Full Load Amps 4 4 5 5 7 7 10 10 Circulator Full Load Amps 0 6 0 6 0 8 0 8 0 8 0 8 0 8 0 8 1 ...

Page 9: ...ring special consideration call 519 658 4330 for answers to questions related to sizing installation or trouble shooting for any of Ecologix air handlers or water heaters Ecologix provides you with the quietest operating air handler available By using large capacity high output heating coils the air handlers deliver more heating per volume of air which means warmer delivered air temperatures Therm...

Page 10: ...iping conform to ASTM B68 or ASTM B88 standards High density aluminum fins provide maximum heat transfer for small coil surface Fan and Motor All fans are wide body dynamically balanced for extra quiet operation Multi directional sleeve bearing motors allow mounting in any direction for maximum installation flexibility Circulating Pump The circulating pump is matched for maximum performance Air ha...

Page 11: ...MENT SELECTION AND SIZING Proper sizing of system components is crucial for proper operation Steps for sizing and selection 1 Obtain room by room heat loss and or heat gain 2 Determine heating water temperature 3 Select air handler from specification sheet 5 Determine duct layout Heat Loss Make sure a proper room by room heat loss and heat gain for the dwelling is calculated using HRAI ASHRAE or o...

Page 12: ...s or zones rather than running a single larger duct with tees For applications with 3 or more floors or any application where a large seasonal adjustment in airflow is anticipated parallel main supply ducts must be used Volume dampers in each of the main supply ducts must be installed and must be accessible for seasonal adjustments For example a 4 storey town house will probably require vastly dif...

Page 13: ...ity of the coil to avoid tube puncture Note Do not put screws into the cabinet directly in front of and behind the coil 3 4 screws can be safely installed on either side of the coil The cabinet is designed so that the return air can be located on either side of the cabinet through the bottom of the cabinet or from the back Position the filter rack so that the filter is readily accessible Install t...

Page 14: ... for cooling is satisfied the blower will stop running and allow cold air from the evaporator coil to fall on to the hot water coil Attic and crawl spaces Air handlers may be located in areas subject to freezing conditions It is necessary to protect the hot water coil from freezing ELECTRICAL Warning Make sure unit is properly grounded Locate air handler on a separate electric circuit or use the s...

Page 15: ...rate the pump once a day for 30 seconds NOTE It s first on cycle will be as soon as power is applied to the air handler START UP PROCEDURES Do not start the air handler or water heater until ALL air has been purged 1 Fill the boiler loop or water heater with water but do not start it 2 Purge all air from the boiler heating or domestic water system 3 Purge all air from the space heating loop by clo...

Page 16: ...e cooling coil to ensure it is free of debris If a plugged air conditioning coil is suspected call a service technician for testing and cleaning Fan and motor Check fan for dust once a year If dirty vacuum or wash to remove dust Keeping the fan blades clean will reduce noise and improve the capacity and efficiency of the heating system Pump The circulating pump is water lubricated and should requi...

Page 17: ...oil Refer to Maintenance section for filter care and coil cleaning Air in heating loop purge system Inlet and outlet connections to air handler backwards reverse connections Water heater supply tube dip tube is restricted or damaged check and or replace Supply water temperature set too low or not calibrated properly check water temperature In the case of water heater If the temperature has been se...

Page 18: ...xELR024DPDT2 Blower Relay 24VAC 30 Amp A A A S XELR01TIMER Cycle Timer Pump Exerciser O O O O xELT002 Transformer 24VAC 40 VA S S S S xELT003 Transformer 24VAC 25 VA A A A A xELD002 Door interlock switch S S S S XELM002 EC Blower motor 1 4 HP S XELM003 EC Blower motor 1 3 HP A S XELM004 EC Blower motor 1 2 HP A S XELM006 EC Blower motor 3 4 HP S xBLF105T Blower 10x5T DD S xBLF108 Blower 10x8 DD S ...

Page 19: ...se or alteration Ø operation of device at temperatures or pressures outside of the rated capacities Ø lime or scale deposits Ø corrosive operating environment Ø equipment moved from original installation location v Replacements furnished under this warranty will be F O B Ecologix Heating Technologies Inc product distribution points in the United States and Canada They will be invoiced at regular p...

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