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Ecolab Advanced Laundry, Installation & Operation Manual

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 Advanced Laundry Control System 

 

Installation & Operation Manual 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 
 
 

Retain this manual for installation, operation, 

programming, and servicing information. 

 

 

 

 

 

37179/0404/0707 

  Copyright 

Ecolab 

Inc. 

2007 

   9258-2021 

 

Advanced Laundry Control System Installation & Operation Manual

 

1

 

Summary of Contents for Advanced Laundry

Page 1: ...Installation Operation Manual Retain this manual for installation operation programming and servicing information 37179 0404 0707 Copyright Ecolab Inc 2007 9258 2021 Advanced Laundry Control System I...

Page 2: ...Advanced Laundry Control System Installation Operation Manual 2 This page intentionally left blank...

Page 3: ...1 Mounting on Vertical Surfaces Preferred 14 3 4 2 Mounting on Horizontal Surfaces 14 3 4 3 Mounting to Machine Wall 15 3 5 Machine Interface Installation 16 3 5 1 Mounting Machine Interface 16 3 5 2...

Page 4: ...anifold 41 6 0 Account Features 42 6 1 Idle Screen Formula Selection 42 6 2 Total Load Counts 42 6 3 Pumps Running 43 6 4 User Prime 43 7 0 Set Up and Operation 44 7 1 Product Wash Signal Check 44 7 2...

Page 5: ...ing for the latest revision Guidelines will be suggested in reference to the preferred method of installation However the variety of equipment and the surrounding environment will dictate the actual i...

Page 6: ...9 viscosity length of pickup tubing an Flush output available for use with Principle of Operation The Advanced Lau Machine Interface communicates a supply signal from the laundry machine to the Contro...

Page 7: ...Figure 1 1 Washer Supply Signals Controller Advanced Laundry Control System Installation Operation Manual 7...

Page 8: ...Right Side View 5 Bottom View 6 9 7 8 Advanced Laundry Control System Installation Operation Manual 8...

Page 9: ...ode scroll select formula Program Mode scroll options decrement displayed value and deactivate turn off selection Left arrow key Run Mode view scroll load counts Program Mode step back within program...

Page 10: ...2 0 Specifications 2 1 Pump Module Assembly 2 2 Controller Advanced Laundry Control System Installation Operation Manual 10...

Page 11: ...he Pump Module to Controller connection An optional 50 15 24 meter cable is also available imum amperage draw for each pump running du 115VAC 10 60 HZ 2 4 amps 208VAC 10 60 HZ 1 3 amps A 10 amp circui...

Page 12: ...access 3 2 d probes ces a 50 15 24 meter cable may be ordered Optional Flush Manifold Optional controller swivel mount bracket installations The Pump Module must be mounted to a solid surface e g dry...

Page 13: ...e Pump Module locks in place 4 Connect the power cable to an appropriate wall outlet or hard wire to the laundry machine For permanently connected equipment the power cable should be run through condu...

Page 14: ...t two additional 3 x 1 Dual Lock strips and fasten to the strips located on the back of the controller Remove the adhesive backing paper and affix the Controller in the desired mounting surface locati...

Page 15: ...ntroller bottom Secure cables at the Controller with tie wraps 3 4 3 Mounting to Machine Wall 1 Find a suitable location for the Controller on either side of the washer The keypad should be readily ac...

Page 16: ...10 communication cable into the Machine Interface Module 5 Bundle excess cable outside the washer rear The other end of this cable will be plugged into the Machine Interface connector on the Controlle...

Page 17: ...s or fills of the machine Regular supply signals are not needed her and signal wires must be made with screw terminals If one or more pump signals are not used they do not need to be connected If you...

Page 18: ...e connector labeled Machine Interface on the bottom of the Controller 3 7 Supply Tubing Installation 1 Minimize supply tubing length We recommend that you do not exceed 60 total pump inlet and exit le...

Page 19: ...d Programming to set up the values operating methods and messages change Default factory programmed values These can be changed by you Parameters values and limits that you set d Run Mode the operator...

Page 20: ...that a pump is running The letter designation beneath the pump A B C indicates which level you are programming Clock Icon indicates that you are programming chart stop or that chart stop is activated...

Page 21: ...mula Loa Fo la load count and formula reset occu not required for the selected formula the signal must occur for the formula to reset and be counted In this case set the product 3 amount to 0 4 2 Prog...

Page 22: ...Enter Password V Figure 4 1 DIAGNOSTIC EXITING 5 TIME CALIB PRIME MODE RECORDS FORMULA PROG WASHER SETUP ACCT SETUP QUICKSTART Advanced Laundry Control System Installation Operation Manual 22...

Page 23: ...he UP DOWN arrow keys to toggle between YES and NO If you select YES you will be asked to indicate which signal is dedicated to MicroMode Use the UP DOWN arrow keys to scroll signal numbers 4 6 availa...

Page 24: ...toggle YES or NO and V to scroll machine capacities 15 to 600 LBS dry linen and V to scroll number of products 3 4 5 or 6 and V to toggle YES or NO QUICKSTART WASHER ID 1 UOM OZ LB Enter Password V MO...

Page 25: ...displayed minute 7 UOM Use the UP DOWN arrow keys to toggle between OZ LB and ML KG Press the RIGHT arrow key to save displayed unit of measure UOM 8 PRODUCTS Use the UP DOWN arrow keys to select the...

Page 26: ...minutes 00 59 and V to toggle OZ LB or ML KG ACCT SETUP ACC 00000001 YEAR 2005 MONTH MAR DAY 1 and V to scroll days 1 31 HOUR 17 MIN 24 UOM OZ LB PRODUCTS 4 and V to scroll number of products 3 4 5 o...

Page 27: ...RIGHT arrow key to accept the displayed response a If you select NO and press the RIGHT arrow key you will advance to the Signal Filter screen b If you select YES and press the RIGHT arrow key you wil...

Page 28: ...dry linen MODE TIMER and V to scroll modes Relay Event or Timer MICROMODE N and V to toggle Yes or No SIGNL 2 SEC and V to scroll signal filters 1 2 3 5 10 or 20 sec FLSH 5 SEC and V to scroll add on...

Page 29: ...keys to scroll pump delay times 2 999 seconds available Press the RIGHT arrow key to save displayed delay for the noted formula pump level 5 OZ Use the UP DOWN arrow keys to scroll volumes 0 333 3 ou...

Page 30: ...rm pump level 000 0 333 3 and V to select pump delay for Formula 1 Pump 1 Level B 2 999 sec and V to select pump delay for Formula 1 Pump 1 Level C 2 999 sec Press BOTH and to test volume 01 P1 DLY 00...

Page 31: ...to scroll times for chart stop Formula 1 Pump 1 00 99 MINUTES 01 P1 MN 00 01 P1 DLY 00 CHART STOP and V to select chart stop delay for Formula 1 Pump 1 00 99 MINUTES REPEAT STEPS for formulas 2 16 pum...

Page 32: ...ler can be programmed for 16 separate events The formula is terminated and counted by the power or door signal turning off If no chemical is required for a specific event leave all the pump settings a...

Page 33: ...o save the new time stamp and advance to the next screen 3 CLEAR LOG Use the UP DOWN arrow keys to toggle between YES and NO If you select YES all tube change histories will be cleared Press the RIGHT...

Page 34: ...ear ALL tube changes for ALL pumps and V to toggle Yes or No CLEAR LOG N P1 TIME 0000 Displays pump run times to review pump times for each pump P6 TIME 0000 CLEAR TIM N Clear ALL run times for ALL pu...

Page 35: ...uct pick up tube is primed 1 Press the UP arrow key to activate prime for the displayed pump 2 Press the DOWN arrow key to deactivate the prime 3 Press the RIGHT arrow key to advance to the next pump...

Page 36: ...pump Use the UP arrow key to calibrate the indicated pump 2 ENTR OZ 003 3 this screen requires input of the volume that was collected during calibration Enter volume and press the RIGHT arrow key The...

Page 37: ...PUMP 2 to calibrate Pump 2 5 sec delay 20 sec on ENTR OZ 003 3 ENTER OUNCES and V to select volume dispensed 000 0 999 9 ounces CALIB P1 03 3 RE CALIBRATE P1 to calibrate Pump 1 again 5 sec delay 20 s...

Page 38: ...T arrow key to display LT d Press the RIGHT arrow key to display RT e Press the RIGHT arrow key again to advance to the next screen 4 SIGNL this screen is to confirm that signals are received processe...

Page 39: ...n for normal display KEYPAD Display UP V Display DN Display LT Display RT SIGNL CHECK SIGNALS Activate a signal and that number will be displayed SIGNL 1 2 3 4 5 6 ALARM to turn ON audible alarm V to...

Page 40: ...1 If there is no key activity the controller will countdown for five seconds and the idle screen will be displayed 2 If you press the NEXT key prior to timing out you will advance to the QUICKSTART m...

Page 41: ...with the optional Flush Manifold Kit water flow is sensed whenever the Controller calls for water flush If no flow is sensed or water flow falls below 0 65 GPM all pumps will be shut down and a syste...

Page 42: ...able formulas available for use To select a formula use the UP and D 01 WHT SHEET V 6 2 Total Load Counts Formula Load Counter Formula load count and formula reset occurs from a pump 3 request signal...

Page 43: ...en User Prime is enabled in the Account Set Up section of the programming menus see section 4 4 for information on enabling prime From the idle screen press the NEXT key twice to advance to the PRIME...

Page 44: ...run the laundry machine through a complete cycle 2 The pumps should run as programmed The screen will display when a pump is running 3 If pumps do not run as programmed check the signal LEDs on the M...

Page 45: ...ct pump still won t prime replace pump motor 1 Check Machine Interface to Controller cable 1 Reconnect or replace cable 2 Check controller programming Event Mode Pumps calibrated Formula calls for non...

Page 46: ...too long 3 Remedy this condition Pump runs but no product pumped 4 Check for clogged pickup tube 4 Clear clog 1 Check that water is supplied to flush manifold 1 Correct water flow situation Pumps do...

Page 47: ...9 0 Replacement Parts 9 1 Pump Module Advanced Laundry Control System Installation Operation Manual 47...

Page 48: ...1 2 9 2 Controller 9 3 Machine Interface Advanced Laundry Control System Installation Operation Manual 48...

Page 49: ...d remove pump faceplate 2 Remove old pump tube Clean any chemical residue with a damp cloth if tube was ruptured 3 Position the spinner so that the rollers are at 1 00 o clock 7 00 o clock position 4...

Page 50: ...by lossening the powr terminal screws 6 remove J1 Cable by depressing locking tab Make note of all connections 10 4 2 Pump Module Disassembly When working with the Molex connectors we highly recommend...

Page 51: ...the hot leg goes to terminal 1 and the neutral leg goes to terminal 4 The jumper configuration on the power terminal block determines the input voltage setting 115 VAC Jumper wire from terminal 1 to...

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