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pag.23

LB1374   

MULTIFLAM 700.1÷1200.1 PR 

techniques for energy saving

OIL SHUT-OFF SOLENOID

SOLENOIDE CHIUSURA UGELL

O

ELECTROV

A

LV

ULA GAS PIL

O

TO

ELECTROV

A

NNE GAZ PIL

O

TE

PIL

O

T FLAME SOLENOID GAS V

A

LV

E

ELET

TROV

AL

VOLA GAS PIL

O

TA

KMRLI 2

CONT

AT

TORE RESISTENZE DI LIVELLAMENT

O

LE

VELLING RESIST

OR SWIT

CH

INTERRUPTEUR DES RESIST

ANCES DE NIVELLEMENT

INTERRUFT

OR DE LAS RESISNCIAS DE NIVELA

CION

INTERRUPT

O

R A

CEITE PESADO - GAZ

INTERRUPTEUR FUEL L

O

URD - GAZ

SWIT

CH HEA

VY OIL - GAS

INTERRUT

ORE OLIO-GAS

OUT 1:KMRLA

YV

G

P

RELA

Y

RELE'

RELE'

RELAIS

KA

3

KMP

Q

Z

FIL

TRO ANTIDISTURBO

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TER

FIL

TRE ANTIP

A

RASITES

INTERRUT

TORE GENERALE C

ON FUSIBILE

MAIN SWIT

CH WITH FUSE

INTERRUPTEUR GENERAL A

VEC FUSIBLE

INTERRUPT

OR GENERAL C

O

N FUSIBLE

FIL

TRO DE PRO

TECION  ANTIDISTURBIO

USCITE RELE DEL REGOLA

TORE

OUT 2:KMRLI 1

OUT 3:KMRLI 2

WORKING SWIT

CH

INTERRUT

TO

RE DI LINEA

BOILER THERMOST

AT

INTERRUPT

O

R DE LINEA

PRESOST

AT

O

 AIRE

PRESSOST

AT

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AT

O ARIA

TERMOST

AT

O

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INTERRUPTEUR DE LIGNE

SAL

KMV3

ST

C

SP

A

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Y THERMOST

AT

TERMOST

AT

O

 DI SICUREZZA

REST

OR SAFET

Y TERMOST

AT

TERMOST

AT

O

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TERMOST

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 DE SEGURIDAD

THERMOST

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ST

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STR

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AT

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KA

FUSIBILE

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FUSIBLE

MV

RA

MO

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TORE

AU

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Y RESIST

O

R

MO

TO

R F

A

N

MUTEUR VENTILA

TEUR

MO

TO

R VENTILADOR

RELE'

RELAIS

RP

RESISTENZA POMP

A

PUMP RESIST

OR

RESIST

A

NCE POMPE

RESISTENCIA BOMBA

TV

UV

TRASFORMA

TORE

FO

TO

CELL

ULA

UV CELL

TRANSFORMADOR

RESISTENZA A

USILIARIA

RESIST

A

NCE A

UXILIAIRE

RESISTENCIA A

U

XILIARIA

IGNITION TRANSFORMER

TRANSFORMA

TEUR D'ALL

UMA

G

E

FIRST ST

AG

E GAS SOLENOID V

A

LV

E

NORMALL

Y OPEN SOLENOID V

A

LV

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ELECTROV

A

NNE GAZ DE SECURITE

YV

G

S

YV

G

1

YV

na

YV

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WORKING RESIST

OR SWIT

CH

PRESOST

AT

O

 GAS DE MINIMA PO

T.

LE

VELLING RESIST

OR SWIT

CH

PRESSOST

AT

O GAS DI MINIMA

GAS PRESSURE SWIT

CH MIN

PRESSOST

AT

 GAZ PRESSION MIN

KMRLA

KMRLI 1

SPGmin

FMP

FMV

FO

TO

CEL

U

LA

HLgas

HLnaf

ta

LAMP

ADA GAS

LAMP

ADA NAFT

A

2.ST FLAME LAMP

1.ST FLAME LAMP

LAMPE  DE 1^ ALL

URE

ESPIA DE 1^ LLAMA

HLB

HLR

LAMP

ADA DI BL

OC

CO

LAMP

ADA RESISTENZE

RESIST

O

R LAMP

LOCK-OUT LAMP

LAMPE DE SECURITE

ESPIA DE BL

OQUEO

ESPIA DE 2^ LLAMA

KA

1

KA

2

RELE'

RELE'

TEMOIN RESISTENCES

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Y

RELA

Y

RELAIS

RELE'

RELE' TERMIC

O MO

TO

RE POMP

A

RELE' TERMIC

O MO

TO

RE VENTILA

TORE

MO

TO

R THERMAL RELA

Y (F

AN MO

TO

R)

RELAIS THERMIQUE MO

TEUR VENTILA

TEUR

RELE' TERMIC

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TO

R VENTILADOR

INDICADOR RESISTENCIAS

LAMPE  DE 2^ ALL

URE

MO

TO

R PUMP THERMAL RELA

Y

RELAIS THERMIQUE MO

TEUR POMPE

RELE' TERMIC

O MO

TO

R BOMBA

CELL

ULE  UV

INTERRUFT

OR DE LAS RESISTENCIAS DE TRABAJIO

CO

NT

AT

TO

RE RESISTENZE DI LIVELLAMENT

O

ELECTROV

A

LV

ULA GAS DE SEGURIDAD

ELECTROV

A

LV

ULA NORMALMENTE ABIERT

A

ELECTROV

A

NNE NORMALEMENT A

U

VERT

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TROV

AL

VOLA NORMALMENTE APERT

A

CO

NT

AT

TO

RE RESISTENZE DI LA

VORO

INTERRUPTEUR DES RESIST

ANCES DE TRA

VAIL

TERMOST

AT

O

 DE SEGURIDAD RESISTENCIAS

TERMOST

AT DE SECURITE RESIST

ANCES

TERMOST

AT

O

 DI SICUREZZA RESISTENZE

ELET

TROV

AL

VOLA GAS DI PRIMA FIAMMA

ELECTROV

A

NNE GAZ PETITE ALL

U

RE

ELET

TROV

AL

VOLA GAS DI SICUREZZA

EX

TRA SAFET

Y GAS SOLENOID V

A

LV

E

ELECTROV

A

LV

ULA GAS DE 1^ LLAMA

RELAIS

RELE'

INTERRUFT

OR DE LAS RESISNCIAS DE NIVELA

CION

INTERRUPTEUR DES RESIST

ANCES DE NIVELLEMENT

OUT 4:TERMOST

AT

O DI A

CCENSIONE

IND

.MODIFICA

SOST

.DA

SOST

.IL

IND

.MOD

.

PROPRIETA' RISER

VAT

A DELLA DITTA EC

OFLAM S.p.A.

DA

TA

-FIRMA

DATA

FIRMA

CO

NTROLLA

TO

DESCRIZIONE MODIFICA

DISEGNA

TO

DATA

FIRMA

CO

MUNICARE A TERZI IL CO

NTENUTO DEL PRESENTE.

A TERMINE DI LEGGE E' VIETAT

O RIPRODURRE O

CO

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O DI TENUT

A

APP

AREC

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LIMIT SWIT

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INTERRUPTEUR DE FIN DE C

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DOR DE CARRERA

CO

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RE MO

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RE POMP

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NTROL SWIT

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CO

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A

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s.r

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TE C

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CH (F

AN MO

TOR)

CO

NT

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TEUR VENTILA

TEUR

TELERRUPT

OR MO

TO

R VENTILA

TOR

KMV1

CO

NT

AT

TO

RE MO

TO

RE VENTILA

TORE

KMV2

CO

NT

AT

TO

RE DI STELLA

ST

AR C

ONT

AC

TO

R

CO

NT

AC

TEUR D'ET

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CO

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TO

RE DI STELLA

CO

NT

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RE DI TRIANGOL

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DEL

TA

 C

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AC

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R

CO

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CO

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SONDA A

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IVE

SONDE SCTIVE

SONDA SCTIV

A

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av

v

TEMPORIZZA

TORE ELET

TRONIC

O A

VVIAMENT

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 STELLA/TRINA

GOL

O

ELECTRONIC TIMER WITH ST

AR/DEL

TA

 ST

ARTER

TEMPORIZADOR EL…CTRONIC

O PREP

ARADO P

A

RA

TEMPORIZADOR EL…CTRONIC

O PREP

ARADO P

A

RA

PULSANTE DI SBL

O

CC

O

 APP

AREC

CHIA

TUR

A

RESET L

O

CK OUT BUT

TON

PULSANTE DI SBL

O

CC

O

 APP

AREC

CHIA

TUR

A

PULSANTE DI SBL

O

CC

O

 APP

AREC

CHIA

TUR

A

S.p

.A.

00

01

02

03

04

05

06

07

08

09

A

00

01

02

03

04

05

06

07

08

09

B

C

D

E

A

B

C

D

E

PA

GINA DI

2/2

VI

I

VI

II

0

IV

VI

V

I

II

III

0

0

0

0

CAMMA NON UTILIZZA

TA

CAMMA NON UTILIZZA

TA

 CAMMA DI REGOLAZIONE ARIA BASSA FIAMMA NAFT

A

(42?) VI:

(0?) VII:

(0?) VIII:

(0?) II:

(40?) V

:

(30?) III:

(32?) IV

:

(60?) I:

BEM44017

MUL

TIFLAM 1000.1 MD/MD

LANDIS SQM 50.481A2

LANDIS LFL 1.333

DUNGS VPS 504

 UV

09-06-2005

REGOLAZIONE CAMME PER MUL

TIFLAM 1000.1

CAMMA DI REGOLAZIONE ARIA MASSIMA FIAMMA GAS-NAFT

A

CAMMA DI REGOLAZIONE ARIA A

CCENSIONE GAS

CAMMA DI REGOLAZIONE ARIA BASSA FIAMMA GAS

CAMMA DI REGOLAZIONE CHIUSURA T

O

TALE

CAMMA DI REGOLAZIONE ARIA A

CCENSIONE NAFT

A

Summary of Contents for Multiflam 1000.1 MD

Page 1: ...LB1374 28 07 2005 Multiflam 700 1 Multiflam 800 1 Multiflam 1000 1 Multiflam 1200 1 PR PR MD MD Natural Gas Light oil MODELS techniques for energy saving GAS HEAVY OIL DUAL BURNERS ...

Page 2: ...0 11 293 100 Thermal power min kW 1 500 2 000 2 500 2 700 kcal h 1 290 000 1 724 000 2 155 000 2 327 600 Max capacity Natural Gas Nm3 h 729 855 1 056 1 318 Min capacity Natural Gas Nm3 h 150 201 251 272 Max heavy oil flow rate kg h 638 748 924 1 152 Min heavy oil flow rate kg h 132 176 220 237 Gas pressure mbar 300 300 300 300 Voltage 50 Hz V 230 400 230 400 230 400 230 400 Motor kW 15 18 5 22 37 ...

Page 3: ...e carried out with the max air delivery the burner control circuit turns the air damper to the max delivery position by the air servocontrol in approximately 30 seconds time When the servocontrol is fully open a signal to the electronic control unit starts the 66 seconds pre purge cycle At the end of the prepurging time the air servocontrol gets to the Low Flame position so that burner ignition is...

Page 4: ...ng the ignition transformer cuts in and generates a spark between the electrodes At the same time the two gas valves open Vs safety valve and Vl working valve The total safety in case of missed ignition or casual burner s flame out is granted by a ionisation probe which cuts in and sets the burner shutdown within the safety time In case of gas lack or a major pressure drop the minimum air pressure...

Page 5: ...m gas flow rate see figure on solenoid valve adjustments or adjust the gas pressure in the governor ADJUSTING THE MAXIMUM AIR FLOW RATE Adjusting the maximum air flow rate see figure detail 2 Loosen the nut holding the air damper transmission rod The correct air flow as established by analyzing the combustion process ADJUSTING THE INTERMEDIATE BURNER CAPACITY Using the selector start the servomoto...

Page 6: ...essure switch to the minimum by turning regulator D to position 1 Start the burner and keep in low flame running while checking that combustion is cor rect Through a small cardboard progressively obstruct the air intake until to obtain a CO2 increase of 0 5 0 8 or else if a pressure gauge is available connected to pressure port E until reaching a pressure drop of 1 mbar 10 mm of W G Slowly increas...

Page 7: ...g PUMP S PRESSURE OIL TEMPERATURE DIAGRAM Pump inlet pressure the vaporisation of light fraction of heated heavy oil causes premature pump wear to avoid this use the inlet pressures shown in the graph 1 2 3 4 5 0 6 50 100 150 bar Oil temperature C Pump inlet pressure ...

Page 8: ...r Drawing for heavy fuel oil up to 50 E at 50 C Hot water Return hot water pipe hot water pipe oil pipe oil pipe heating cable insulation section 1 Burner 2 Tank 3 Heater 4 Safety operation thermostat 5 Level switch 6 7 Filter 8 Load pumps 9 Holding basin 1 Burner 2 Tank 3 Heater 4 Safety operation thermostat 5 Level switch 6 Self cleaning filter 7 Heating coil 8 Load pumps 9 Ring pumps 10 Regulat...

Page 9: ...mally always connected The pump starts to send oil the head has already been heated by its cartridge O and therefore has no residue of cold dense oil which flows from the tank to the head and then to the return line of the ring When the head thermostat reaches the set value usually about 70 30 C the cycle starts properly and the control programmer enables start up The servomotor sets itself at min...

Page 10: ... greater than 0 45 bar to avoid pump s cavitation That check valve is suitably designed for the duty The pump pressure is set at a value of 22 25 bar during the testing of burners Before starting the burner bleed the air in the pump through the gauge port Fill the piping with light oil to facilitate the pump pri ming Start the burner and check the pump feeding pressure In case the pump priming doe...

Page 11: ...8 Out 4 120 To modify factory temperature setting act as follows press key F the led Out 1 starts to flash if You need to modify minimum oil temperature press increase or decrease button after confirm the new value pressing again F if You need to modify an other temperature press again F untill You the relevant led flashes Please take care if key F is pressed for a too long time You enter in confi...

Page 12: ...1 1200 1 PR F I H E G N A D Q O P PRE PURGING PHASE LEGEND A Solenoid valve N C D Regulator E Tank F Anti gas valve G Resistance of the preheather H Pipe filter I Oil pump N Manometr O Resistance of combustion head P Oil temperature sensor Q Oil nozzle ...

Page 13: ...pag 13 LB1374 MULTIFLAM 700 1 1200 1 PR techniques for energy saving ...

Page 14: ...sation Before going on with the maintenance controls of the burner it should be advisable to check its general conditions according to the following steps Unplug the burner close the fuel cock shut down the gas supply remove burner s cover and clean the fan and air intake clean the firing head and check the electrode s position reassemble all the parts check the connection s sealing check the chim...

Page 15: ...s are clogged Heavy oil pressure is too low Combustion air s flow rate too high related to nozzle output THE BURNER RUNS THE PREPURGING BUT DOES NOT IGNITE Check the position of the electrodes check the ignition cable Check the ignition transformer Check the control box THE BURNERS IGNITES BUT SWITCHES TO LOCKOUT AFTER THE SAFETY TIME Check phase and neutral for a correct connection Check gas sole...

Page 16: ...Reduce power CLOSE 1st Stage Increase power OPEN 2nd Stage Two stage operation Description of display and keys on the RWF 40 microprocessor regulator The figure shows the normal display indicating the actual value and the programmed set point and equally important gives the meaning of the single keys and indicator Leds Configuration level User Level Normal display Parameters level PGM PGM PGM PGM ...

Page 17: ...he PGM PGM key to access the parameters level To move from one parameter to the next press PGM PGM When HYS1 is displayed burner ignition differential stage II increase or decrease the value using the and keys Confirm the changed parameters by pressing PGM PGM If confirmation is not given within 2 seconds the value will be stored automatically Press PGM PGM to access the next parameter When HYS2 i...

Page 18: ...731 4 Cod S720 1 Connection for probe QAE2 passive probe Water probe Configuration code C111 9XXX Connection for probe FT TP passive probe Degusa probe Configuration code C111 5XXX Connection for probe QBE620 P active probes Configuration code C111 GXXX S731 0 4 bar 0 400 kPa QBE620 P4 S731 1 0 10 bar 0 1 MPa QBE620 P10 S731 2 0 16 bar 0 1 6 Mpa QBE620 P16 S731 3 0 25 bar 0 2 5 MPa QBE620 P25 S731...

Page 19: ...f the probe is faulty the regulator will not indicate the real value Situation The number 1999 blinks in the display as the actual value with SP E showing in the set point field Cause The external set point value is not being measured This means that the upper or lower limit of the measurement range on analog input 2 real value has been exceeded Remedy Check the electrical connections and the exte...

Page 20: ...tor through the relative opening in the electrical panel A Insert the fixing anchors and screws into the slots and secure the unit to the panel B To open the regulator squeeze the cover from the ends as shown and lift out C WHEN REPLACEMENT IS NECESSARY PROCEED AS SHOWN IN FIGURES A B C BELOW B C ...

Page 21: ...sive probe active probe QBE620 P QAE22 FT TP 1000 P4 P10 P16 P25 P40 Analog input 1 2 and 3 setpoint changeover shift C111 9030 5030 G000 G000 G000 G000 G000 Limit comparator controller type setpoint 1 locking C112 0010 0010 0010 0010 0010 0010 0010 Unit address decimal place unit signal for out of range C113 0110 0110 0110 0110 0110 0110 0110 Measured value range start analog input 1 SCL 0 0 0 0 ...

Page 22: ... NO FMP KMP R S T NO FMP 95 96 FMV 95 96 HLR SPA S3 T2 N T1 L1 SAMA 1 2 3 0 pos 3 AUTOMATICO AUTOMATIC AUTOMATIQUE pos 0 ARRESTO STOP pos 1 ALTA FIAMMA HIGH FLAME 2e ALLURE ALTA LLAMA pos 2 BASSA FIAMMA LOW FLAME 1e ALLURE BAJA LLAMA YVGS R S T N N T S R Q S N T R PE 50 Hz 400 V PE R T N S 50 Hz 400 V Q FU SAL Z 11 10 9 18 17 16 8 7 6 5 STC STS HLB RP RA RA SPGmin KA FU SWITCH MANUAL AUTOMATIC CON...

Page 23: ...L RELAY RELAIS THERMIQUE MOTEUR POMPE RELE TERMICO MOTOR BOMBA CELLULE UV INTERRUFTOR DE LAS RESISTENCIAS DE TRABAJIO CONTATTORE RESISTENZE DI LIVELLAMENTO ELECTROVALVULA GAS DE SEGURIDAD ELECTROVALVULA NORMALMENTE ABIERTA ELECTROVANNE NORMALEMENT AUVERT ELETTROVALVOLA NORMALMENTE APERTA CONTATTORE RESISTENZE DI LAVORO INTERRUPTEUR DES RESISTANCES DE TRAVAIL TERMOSTATO DE SEGURIDAD RESISTENCIAS TE...

Page 24: ...FIRMA COMUNICARE A TERZI IL CONTENUTO DEL PRESENTE A TERMINE DI LEGGE E VIETATO RIPRODURRE O CONTROLLO DI TENUTA APPARECCHIATURA UFF TECNICO SETTORE ELETTRICO DENOMINAZIONE SIST RIVELAZ CODICE MOTORIDUTTORE S p A 00 01 02 03 04 05 06 07 08 09 A 00 01 02 03 04 05 06 07 08 09 B C D E A B C D E COLLEGAMENTO BARILOTTO ECOFLAM resistenze T S1 R S T1 S2 T2 R1 R2 Parte superiore resistenze Collegamento e...

Page 25: ... 11 0 15 30 45 60 75 90 0 I 0 AUTO 0 OIL GAS OIL GAS RESET 23 21 22 FIN D FIN D FIN DER FIN DER 13 7 12 15 17 19 18 K6 RWF 40 PGM PGM EXIT EXIT 25 24 47 27 26 65 30 31 36 44 45 33 32 34 35 46 29 62 61 14 2 60 49 51 54 66 60 67 58 56 57 59 43 37 42 41 40 39 38 55 48 0 15 30 45 60 75 90 52 53 16 28 50 Gefran 20 ...

Page 26: ...ET BUTTON C5559AL R1021 22 GAS HEAVY OIL SELECTOR R1020 5 24 LAMP Elettrospring EL N SC4 E1510 25 FUSE SUPPORT FUSIT FH B528 E802 2 26 RELÉ BASE Finder 5532 R905 Finder 5534 R906 27 RELÉ Finder 5532 R711 Finder 5534 R712 28 TIMER AEG SDE R527 29 UV CELL LANDIS QRA 2 A205 30 IGNITION CABLE 31 IGNITION ELECTRODES SET E612 32 PIPE BFT14026 001 33 ROD BFA08038 001 34 GAS FIRING HEAD BFT14025 001 35 HE...

Page 27: ...L TANK 60 HEATING ELEMENT 50 W R110 61 PILOT GAS VALVE DUNGS SV DLE 507 V1994 21 62 COIL DUNGS SV DLE 507 63 FAN SCOOP 64 SILENCER BAA11001 65 MODULATING UNIT LANDIS RWF 40 E1215 Version D 66 PREHEATED S AUX RESISTOR HOLDER 67 FIXING PLATE MULTIFLAM 1000 1 N DESCRIPTION code ...

Page 28: ...e principali Ecoflam S p A via Roma 64 31023 RESANA TV Italy tel 0423 715345 r a telefax 0423 715444 Italy 480009 Export 480873 715538 http www ecoflam it e mail ecoflam ecoflam it ECOFLAM S p A reserves the right to make any adjustments without prior notice which it considers necessary or useful to its products without affecting their main features ...

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