background image

pag.19

LB 1377   

MULTICALOR 170.1 -200.1 PR / MD     

B

ELECTRICAL CONNECTIONS

All burners are factory tested and set at 400 V 50 Hz three-phase for motors and 230 V 50 Hz monophase with neutral
for auxiliaries. If it is necessary to supply the burner at 230 V 50 Hz without neutral,make the necessary alterations
referring to the wiring diagram of the burner and check that the termal relay is within the absorption range of the
motor. Also check that the fan motor rotates in the correct direction.

CONNECTION TO THE GAS PIPELINE 

Once connected the burner to the gas pipeline, it is necessary to control that this last is perfectly sealed. Also verify that
the chimney is not obstructed. Open the gas cock and carefully bleed the piping through the pressure gauge connector,
then check the pressure value trough a suitable gauge. Power on the system and adjust the thermostats to the desired
temperature. When thermostats close, the sealing control device runs a seal test of valves; at the end of the test the bur-
ner will be enabled to run the start-up sequence.

OPERATION OF BURNER WITH GAS

Before starting the burner, make sure it is mounted correctly. Then check connections are correct according to the dia-

gram and piping is appropriate to the system. Before connecting the burner to the electricity supply, make sure voltage
corresponds to burner plate data. The connection diagram and start-up cycle are shown separately. For wiring from
control box to burner, see the enclosed connection diagram. Pay particular attention to neutral and phase connections :
never exchange them!. Vent air and impurities of gas pipe. Check gas pressure conforms to the limits stated on the bur-
ner plate when connecting a master gauge to the test port provided on the burner. Blower
motor starts and pre-purging begins. Since pre-purging has to be carried out with the max. air
delivery, the burner control circuit turns the air damper to the max. delivery position by the air
servocontrol in approximately 30 seconds time. When the servocontrol is fully open, a signal to
the electronic control unit starts the 66 seconds pre-purge cycle. At the end of the prepurging
time, the air servocontrol gets to the Low Flame position so that burner ignition is ensured at
min. output. Simultaneously the ignition transformer receives voltage and after 3 seconds (pre-
ignition) opens the gas valve. Fuel flows to the combustion head and ignites, being governed by the gas firing butterfly
valve. Two seconds after gas valves have opened, the ignition transformer is excluded from the circuit. In case of no
ignition the burner goes to lock-out within two seconds. Now the burner is operating at the min. firing rate (about
30% of the max. firing rate). The air servocontrol runs at the Low Flame position and in case the temperature control
has to be set at the max. output it goes to a fully open position of air damper and butterfly valve. During the burner-off
periods the air dumper closes up fully.

0

1

2

0 - STOP
1 - GASOLIO
2 - GAS

LIGHT-OIL

ADJUSTING THE COMBUSTION PROCESS

IMPORTANT:

to obtain the right adjustment of the combustion and thermal capacity it is important to analyze the

reducts of combustion with the aid of suitable instruments. The combustion and thermal capacity adjustment is done
simultaneously, together with the  analysis of the products of combustion, making sure that the measured values are sui-
table and that they comply with current safety standards. On this matter, please refer to the table and figure below.

THESE OPERATIONS MUST BE DONE BY PROFESSIONALLY-QUALIFIED TECHNICIANS.

NOTE: 

ALL SAFETY DEVICES (AIR PRESSURE SWITCH, MINIMUM GAS PRESSURE SWITCH, GAS SOLENOID
VALVES AND GAS GOVERNOR) SHALL BE DULY SEALED AFTER CALIBRATION AND BURNER START
UP BY ECOFLAM’S TECHNICIANS.

ECCESSO D'ARIA (%)

FATTORE D'ARIA

10

10

20

30

40 50 60

70

80

90

100

200

300 400

500

600

700

800

900

1000

2000

1,1

1,15

1,2

1,2

1,2

1,25

1,3

15

20

25

30

O

O

(

)

SUGGESTED REFERENCE VALUES

Natural Gas

CO

2

9,6%

CO

<100 ppm

EXCESS AIR  (%)

AIR FACTOR  

RATED USEFUL CAPACITY  (KW)

Summary of Contents for Multicalor 170.1

Page 1: ...Multicalor 170 1 Multicalor 200 1 PR MD 230 400 V 50 Hz LB 1377 05 07 2004 MODELS A BRUCIATORI MISTI GAS GASOLIO B GAS LIGHT OIL DUAL BURNERS...

Page 2: ...gas metano Nm3 h 34 42 Pressione gas mbar 40 300 40 300 Max portata gasolio kg h 150 182 Min portata gasolio kg h 29 35 Tensione di alim trifase neutro 50 Hz V 230 400 230 400 Potenza motore kW 3 4 Gi...

Page 3: ...apertura del servomotore far aprire gas ed aria in modo proporzionale per avere sempre a tutte le portate 30 100 una combu stione ottimale Al termine del funzionamento il servomotore si porta in posi...

Page 4: ...rono le valvole del gas val vole gas di sicurezza VS e valvola di lavoro VL La sicurezza totale in caso di manca ta accensione o di spegnimento accidentale viene affidata a una sonda di rivelazione ch...

Page 5: ...rina in posizione 2 e agire come segue Per regolare la portata minimo del gas agire con la chiave a brugola sulla vite della camma e modificare l angolo della serranda gas della valvola a farfalla REG...

Page 6: ...ONE LGB 22 QRA AGQ1 1A27 1 2 SW SW BL BL RIVELAZIONE FIAMMA Corrente di rivelazione minima richiesta 3 A SW NERO BL BLU Microamperometro cala 50 A REGOLAZIONE DELLA PORTATA MASSIMA DELL ARIA Svitare l...

Page 7: ...t tore di ALTA BASSA fiamma Al termine delle regolazioni lasciare il selettore in posizione AUTO Tarare la pressione di alimentazione della pompa gasolio a 22 24 bar 0 1 2 0 STOP 1 GASOLIO 2 GAS Per l...

Page 8: ...ubazioni di gasolio per facilitare l innesco della pompa Avviare il bruciatore e verificare la pressione di alimentazione della pompa Se l innesco della pompa non dovesse avvenire durante il primo pre...

Page 9: ...pag 9 LB 1377 MULTICALOR 170 1 200 1 PR MD A UGELLI FLUIDICS...

Page 10: ...are solo la apposita chiave fornita in dotazione pre rimuovere l ugello facendo attenzione a non danneggiare gli elettrodi Montare il nuovo ugello con la medesima cura N B Verificare sempre la posizio...

Page 11: ...LOCCO Controllare la pressione dell aria e la ventola Controllare il pressostato aria Apparecchiatura di controllo difettosa Trasformatore difettoso Verificare il cavo di accensione Elettrodi sporchi...

Page 12: ...enza CHIUDI 1 Stadio Aumento potenza APRI 2 Stadio Funzionamento bistadio Significato del display e dei tasti del regolatore a microprocessore RWF 40 Nella figura viene visualizzato il display di base...

Page 13: ...da un parametro al successivo premendo sempre PGM PGM Quando nel dislay apparir la scritta HYS1 differenziale di accensione bru ciatore II stadio Si aumenta o diminuisce il valore premendo i pulsanti...

Page 14: ...E2 sonda passiva Sonda acqua Codice configurazione C111 9XXX Collegamento sonda FT TP sonda passiva sonda Degusa Codice configurazione C111 5XXX Collegamento sonda QBE620 P sonde attive Codice configu...

Page 15: ...l regolatore non rivela il valore reale Comportamento Nel caso si abbia nel dislay del valore reale il numero 1999 lampeggiante e nel dislay del setpoint venga indicato SP E Causa Il valore del setpoi...

Page 16: ...tto elettrico A Inserire nelle fessure i tasselli ad incastro con le viti quindi bloccarla al pannello della cassetta per una corretta tenuta B Per aprire il regolatore fare pressione sul coperchio co...

Page 17: ...tiva QBE620 P QAE22 FT TP 1000 P4 P10 P16 P25 P40 Ingresso analogico1 2 e 3 commutazione modifica del setpoint C111 9030 5030 G000 G000 G000 G000 G000 Contatto ausiliario tipo di regolatore setpoint 1...

Page 18: ...P c i metano 35 9 Mj Nm3 8 570 kcal Nm3 P c i light oil 10 200 kcal kg max 1 5 E a 20 C 400 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 500 600 700 800 900 1000 1100 1200 130...

Page 19: ...er to the max delivery position by the air servocontrol in approximately 30 seconds time When the servocontrol is fully open a signal to the electronic control unit starts the 66 seconds pre purge cyc...

Page 20: ...29 25 G30 116 G31 88 f ADJUSTMENT OF GAS MINIMUM PRESSURE SWITCH Unscrew off and remove cover M Set regulator N to a value equal to 60 of gas nominal feed pres sure i e for nat gas nom pressure 20 mb...

Page 21: ...mbustion process ADJUSTING THE MAXIMUM CAPACITY OF THE GAS Position the selector situated on the control panel on position 1 and proceed as follows Adjusting the maximum gas flow rate see figure on so...

Page 22: ...ou unscrew it the flow rate increases LGB 22 QRA AGQ1 1A27 1 2 SW SW BL BL FLAME DETECTION SYSTEM CHECK Minimum detection current required 3 A SW BLACK BL BLUE Microammeter bottom scale 50 A SETTING T...

Page 23: ...to manually switch between HIGH and LOW flame and viceversa through the High Low flame switch At the end of the adjusting phase leave the switch in position AUTO 0 1 2 0 STOP 1 GASOLIO 2 GAS LIGHT OI...

Page 24: ...ge port Fill the piping with light oil to facilitate the pump priming Start the burner and check the pump fee ding pressure In case the pump priming does not take place during the first prepurging wit...

Page 25: ...pag 25 LB 1377 MULTICALOR 170 1 200 1 PR MD B UGELLI FLUIDICS...

Page 26: ...NOZZLE CLEANING AND REPLACEMENT Use only the suitable box wrench provided for this operation to remo ve the nozzle taking care to not damage the electrodes Fit the new nozzle with the same care Note A...

Page 27: ...faulty THE BURNER PRE PURGES THEN STOPS Check the air pressure and the fan Check the air pressure switch Check control box faulty The ignition transformer is faulty Check the ignition cable Check ele...

Page 28: ...CLOSE 1st Stage Increase power OPEN 2nd Stage Two stage operation Description of display and keys on the RWF 40 microprocessor regulator The figure shows the normal display indicating the actual value...

Page 29: ...y to access the parameters level To move from one parameter to the next press PGM PGM When HYS1 is displayed burner ignition differential stage II increase or decrease the value using the and keys Con...

Page 30: ...0 1 Connection for probe QAE2 passive probe Water probe Configuration code C111 9XXX Connection for probe FT TP passive probe Degusa probe Configuration code C111 5XXX Connection for probe QBE620 P ac...

Page 31: ...s faulty the regulator will not indicate the real value Situation The number 1999 blinks in the display as the actual value with SP E showing in the set point field Cause The external set point value...

Page 32: ...he relative opening in the electrical panel A Insert the fixing anchors and screws into the slots and secure the unit to the panel B To open the regulator squeeze the cover from the ends as shown and...

Page 33: ...tive probe QBE620 P QAE22 FT TP 1000 P4 P10 P16 P25 P40 Analog input 1 2 and 3 setpoint changeover shift C111 9030 5030 G000 G000 G000 G000 G000 Limit comparator controller type setpoint 1 locking C11...

Page 34: ...1 200 1 PR MD Gas Light oil 4 5 6 16 38 28 7 1 52 51 29 30 31 32 33 34 35 36 37 43 48 47 45 40 53 46 50 49 44 49 50 44 42 2 12 22 21 25 23 24 0 I GAS OIL 0 AUTO 0 0 AUTO 0 I K6 RWF 40 PGM PGM EXIT EXI...

Page 35: ...pring E1510 E1510 25 PORTA FUSIBILE FUSIT FH B528 E802 2 E802 2 26 ZOCCOLO RELE Finder 95 75 R910 R910 27 RELE Finder 40 52 R712 1 R712 1 28 FOTOCELLULA LANDIS QRA A205 A205 29 CAVI ACCENSIONE BFE0140...

Page 36: ...OR R1020 5 R1020 5 24 LAMP EL N SC4 Elettrospring E1510 E1510 25 FUSE SUPPORT FUSIT FH B528 E802 2 E802 2 26 RELAY BASE Finder 95 75 R910 R910 27 RELAY Finder 40 52 R712 1 R712 1 28 UV CELL LANDIS QRA...

Page 37: ...ANDIS LGB 22 330A27 3 1 2 7 5 4 6 11 9 8 10 12 31 32 LANDIS SQN30 151A2700 N 1 3 2 5 4 6 7 8 SPA TV N R S T P T STC P T STS 10 HLB 7 6 5 9 8 11 SAB I II GAS 2 GASOLIO 1 1 2 400V 230V PER COLLEGAMENTO...

Page 38: ...GAS PRESSURE SWITCH MIN PRESSOSTAT GAZ PRESSION MIN PRESOSTATO GAS DE MINIMA POT SPGmin ELETTROVALVOLA GASOLIO DI PRIMA FIAMMA FIRST STAGE OIL SOLENOID VALVE ELECTROVANNE MAZOUT PETITE ALLURE ELECTRO...

Page 39: ...pag 39 LB 1377 MULTICALOR 170 1 200 1 PR MD AB...

Page 40: ...right to make without any prior notice all those modifications which it deems usefull and or necessary in order to improve the quality of its products without affecting their main features CEcoflam S...

Reviews: