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www.ecoflam­burners.com

EN

420010985900

GENERAL WARNINGS ­ CONFORMITY DECLARATION

BURNER SELECTION:

Type of

operation and configuration must
be done by professional personnel
in order to grant correct working of

the burner. Installation, start-up and
maintenance must be carried out by
authorised specialists and all applicable
guidelines and regulations (including local
safety regulations and codes of practise)
must be observed.

Declaration of conformity
for light oil burners

We,

Ecoflam Bruciatori S.p.A.

declare under our sole responsibility
that the light oil burners named

MAIOR

conform to the following standards:

EN 267

EN 50156­1

EN 55014­1

EN 55014­2

EN 60335­1

EN 60335­2­102

EN 61000­6­2

EN 61000­6­3

These products bear the CE mark in 
accordance with the stipulations of the
following directives:

2014/35/UE Low Voltage Directive 
2014/30/UE EMC Directive
2006/42/EC Machine directive
2011/65/EU RoHS2 directive

Important notes

Ecoflam burners have been designed and
built in compliance with all current
regulations and directives. 

All burners comply to the safety 
and energy saving operation 
regulations within the standard 
of their respective performance 
range. 

The burner must not operate out­
side the working range.

The quality is guaranteed by a quality and
management system certified in
accordance with ISO 9001:2008.

MAIOR burners are designed for the low-
pollutant combustion of light oil.

The burners comply with 

standard EN267. Assembly and 
commissioning must be carried 
out only by authorised 

specialists and all applicable 
guidelines and directives must 
be observed.

Burner description

MAIOR PRE burners are progressive
electronic fully automatic monoblock
devices. Burner head is designed to get
the lowest emissions in terms of NOx and
unburnt particles in order to maximize the
heat generator efficiency. Emissions can
be different respect to the ones recorded in
the lab because they depends a lot on the
generator on which the burner is fit.

The installer must comply with compulsory
rules. Avoid for instance dangerous
atmosphere or not ventilated rooms.

Packaging and handling

Move the burner still in its packaging using
a trolley or forklift, taking care not to drop it
and elevating it no more than 20cm from
ground level. After having removed the
packaging, check that the contents are in
good condition and correspond with what
was ordered. If in doubt, contact the
manufacturer.

The burner must be installed by a
qualified individual.

If the weight and dimensions do not allow
for manual lifting, ask another operator for

help or use a forklift, harness the burner
using belts if no eyebolts are available.

Use the accessories provided
(flange, gasket, pins and nuts) to
install the burner onto the boiler,

taking care not to damage the isolating
gasket.

We can accept no warranty liability
whatsoever for loss, damage or injury
caused by any of the following:

- Inappropriate use.
- Incorrect assembly or repair by the

customer or any third party, including the
fitting of non-original parts.

- non authorised modifications made on

the burner.

Provision of the system and the
operating instructions

The firing system manufacturer must
supply the operator of the system with
operating and maintenance instructions on
or before final delivery. These instructions
should be displayed in a prominent
location at the point of installation of the
heat generator, and should include the
address and telephone number of the
nearest customer service centre.

Notes for the operator

The system should be inspected by a
specialist at least once a year. It is
advisable to take out a maintenance
contract to guarantee regular servicing.

WARNING

DANGER

WARNING

WARNING

WARNING

Installation location

The burner must not be operated in rooms
containing aggressive vapours (e.g. spray,
perchloroethylene, hydrocarbon
tetrachloride, solvent, etc.) or tending to
heavy dust formation or high air humidity.
Adequate ventilation must be provided at
the place of installation of the furnace
system to ensure a reliable supply with
combustion air.

WARNING

Summary of Contents for MAIOR P 1000.1 PRE

Page 1: ...PRE TC S 3146429 Technical data Operating instructions Electric diagrams Spare parts list MAIOR P 700 1 PRE MAIOR P 800 1 PRE MAIOR P 1000 1 PRE MAIOR P 1200 1 PRE LIGHT OIL BURNERS www ecoflam burner...

Page 2: ...ng commissioning data 14 Exhaust gas test 15 Start up oil side 16 Fuel selection Start up 16 Adjusting the max air flow rate 16 Firing head setting 16 Adjusting the max oil flow rate 17 Servomotor Lam...

Page 3: ...a lot on the generator on which the burner is fit The installer must comply with compulsory rules Avoid for instance dangerous atmosphere or not ventilated rooms Packaging and handling Move the burner...

Page 4: ...ION TYPE TC Short head TL Long head HEAD TYPE Light oil BIODIESEL Biodiesel KEROSENE Kerosene FUEL MODULAR DELIVERY SYSTEM Light oil burners All light oil burners are delivered complete in one single...

Page 5: ...Electrical control panel 3 Pump motor 4 Pump 6 Blast tube 8 Burner fixing flange 9 Air flap regulation 12 Lifting eyebolts 15 Servomotor 18 Oil pressure regulator 18 1 8 12 9 3 2 4 15 15 A A reset ke...

Page 6: ...kWh Control unit Type LAMTEC BT 320 Air regulation Type Air flap Air flap Air flap Air flap Air flap control with servomotor Model LAMTEC Air pressure switch mbar N A 2 5 50 mbar Flame monitoring Type...

Page 7: ...Burner thermal output 8000 kW L flame m 5 m medium value D flame m 1 m medium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it...

Page 8: ...le on the boiler flange in order to fit the burner Make sure that between the boiler and the blast tube proper insulation is fitted Models X Y Z kg MAIOR P 700 1 1742 2372 1447 MAIOR P 800 1 1742 2372...

Page 9: ...process has been started the lack of air cut out must change over to operating position within a certain time i e the minimum air pressure setting must be reached and maintained until the burner is t...

Page 10: ...erform the installation of the burner into the boiler drill the boiler plate according to the dimension given on this manual and place the burner towards it by lifting and moving the burner by means o...

Page 11: ...he ring line mode of operation the recommended oil pressure is 2 bar OIL CONNECTION Hoses are used for connection to the oil lines and stop valves The hoses must be installed according to the applicab...

Page 12: ...ffin and if filter or other parts are defective or damaged the nozzle must be replaced NOZZLE CHART IS AVAILABLE ON APPENDIX PAGE Oil under suction Oil under pressure Pressure gauge port To nozzle Pre...

Page 13: ...quired for the mains supply connection ELECTRICAL CONNECTION 1 of the burner Built in electrical cabinet Use cable gland in order to secure the required level of protection All the links power and con...

Page 14: ...T UP Open all shut off valves of oil supply system Set fuel selector switch to its Oil position Fill pump with oil Mount pressure gauge in the feed line and return line Mount the pressure gauge for ch...

Page 15: ...y oil S CO2max 15 60 O2 21 CO2max CO2gem CO2max WARNING if the installation is above sea level the output of the burner vary base on the diagram The regulation of the burner in this case shall take in...

Page 16: ...ease burner output from the low ame to the high ame and set oil servomotor curve in order to have a stable ame Refer to LAMTEC manual attacched Firing head setting The firing head is pre adjusted at t...

Page 17: ...ut B and use an Allen wrench on the screw C to adjust the delivery oil pressure To increase the pressure turn clockwise to decrease the pressure turn anticlockwise 3 Tighten the nut B and pay attentio...

Page 18: ...LAMTEC parameters setting Refer to LAMTEC manual attacched WARNING the variable profile of the cam shall have a normal proportional curvature in order to have good combustion values and reduce its mec...

Page 19: ...lly and check the tightening of the O rings replace them if necessary Make visual inspection of the burner s electrical components and eliminate malfunctions if necessary Burner safety devices functio...

Page 20: ...damage the electrodes Check the position of the electrodes after any intervention as wrong position could cause ignition troubles REMOVING THE BLAST TUBE REMOVING THE FIRING HEAD POSITION OF ELECTROD...

Page 21: ...Do not press the fault eliminate key longer than 10 seconds The start up program will be initiated and should be carefully monitored The possible cause of the fault may be quickly found by reference...

Page 22: ...22 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Page 23: ...23 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Page 24: ...24 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Page 25: ...200 B 20 350 350 350 350 345 345 340 330 325 300 285 275 260 245 220 200 190 200 A 25 65 66 67 68 70 71 73 75 78 81 86 90 95 100 108 115 122 135 150 170 190 200 B 25 400 400 400 400 390 385 380 375 3...

Page 26: ...145 152 162 170 180 195 210 250 290 375 B 20 600 590 580 575 560 550 540 530 515 500 485 465 450 425 400 370 375 A 25 130 130 130 132 134 136 138 140 146 150 155 160 170 180 195 210 230 250 275 320 37...

Page 27: ...20 130 140 150 165 180 200 225 250 280 325 375 440 520 600 B 20 920 900 890 850 820 800 780 760 740 710 690 670 650 610 580 600 A 25 120 125 130 140 150 160 170 180 190 220 240 260 280 330 370 410 460...

Page 28: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Page 29: ...auge port Oil under pressure Oil under suction Intake from Tank To pressure regulating valve 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600...

Page 30: ...By passed oil Intake Return To nozzle Pressure adjustment Return To nozzle To tank o t n r u t e R suction Oil under pressure Oil under suction By passed oil returned to tank or to suction Intake fro...

Page 31: ...31 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Page 32: ...32 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Page 33: ...5 60 75 90 7 12 14 27 11 53 54 55 45 29 51 47 5 31 32 33 34 35 36 37 40 41 42 43 52 30 46 38 39 44 MAIOR P 700 1 1200 1 PRE S 49 1 50 57 56 1 0 B T 3 x x 15 13 16 17 18 23 28 26 19 3 22 60 62 47 1 2 5...

Page 34: ...R 27 PHOTORESISTOR QRB1A A050B70A 65320076 28 ANTIJAMMING FILTER 65323170 29 IGNITION CABLE TC 65320947 TL 65320948 30 IGNITION ELECTRODES SET 65325004 31 COIL EL011 65323809 32 CONNECTOR WITH RECTIFI...

Page 35: ...35 www ecoflam burners com EN 420010985900...

Page 36: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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