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27

www.ecoflam­burners.com

EN

420010985900

APPENDIX

Bergonzo nozzle tables

Return pressure [bar]

Supply: 25 bar

Output [kg/h]

A

 = nozzle output

B = pump output

Nozzle

kg/h

Bar

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

475

A

20

145

148

152

158

165

170

180

195

200

210

230

250

275

300

340

410

475

B

20

740

735

730

720

710

700

680

660

640

620

490

560

530

500

475

450

475

A

25

140

162

164

166

168

170

175

180

188

195

205

215

225

245

265

280

305

340

380

480

475

B

25

850

845

840

835

830

820

810

800

790

780

760

740

720

700

675

650

620

580

540

510

475

A

30

170

171

172

173

174

176

177

178

180

186

194

200

210

225

235

245

255

275

285

305

330

365

400

460

540

475

B

30

910

909

908

907

906

904

902

900

890

880

865

850

835

820

800

785

765

750

725

700

675

660

635

600

560

500

A

20

150

155

160

167

174

180

190

205

220

235

250

275

300

350

400

500

B

20

740

730

720

710

700

685

665

650

630

610

590

570

550

520

490

500

A

25

174

175

178

180

185

190

195

200

210

220

230

245

250

265

285

315

350

380

435

510

500

B

25

845

840

835

830

825

820

815

810

800

780

765

750

725

700

675

650

625

600

580

550

500

A

30

180

185

190

195

200

206

212

218

225

238

242

250

262

275

288

300

316

332

350

375

400

425

475

520

500

B

30

945

940

935

930

925

920

915

910

905

900

880

865

850

835

815

800

775

750

725

700

685

650

630

610

575

A

20

105

11

0

11

5

125

135

150

160

180

200

230

265

300

350

425

500

575

B

20

910

900

890

870

830

800

780

750

720

690

670

640

600

580

530

575

A

25

11

0

11

3

11

5

125

130

140

150

160

170

190

210

230

260

300

340

375

425

500

550

575

B

25

1000

990

975

960

950

930

910

890

870

850

830

800

780

750

720

700

670

630

600

575

A

30

120

122

125

127

130

135

140

145

155

165

180

195

210

230

255

280

310

340

375

420

475

530

600

575

B

30

1

190

1

170

1

150

1

120

1

100

1080

1050

1020

1000

990

975

965

950

920

900

880

850

820

800

770

740

700

670

600

A

20

11

5

120

130

140

150

165

180

200

225

250

280

325

375

440

520

600

B

20

920

900

890

850

820

800

780

760

740

710

690

670

650

610

580

600

A

25

120

125

130

140

150

160

170

180

190

220

240

260

280

330

370

410

460

530

600

600

B

25

1050

1030

1010

1000

990

980

960

940

920

900

880

840

810

790

760

730

700

680

650

600

A

30

135

140

145

150

155

160

165

170

185

200

215

235

250

270

290

310

340

370

400

450

500

550

640

600

B

30

1

120

111

5

111

0

1

105

1

100

1095

1090

1085

1075

1050

1020

1000

980

960

940

920

900

880

850

825

800

780

720

650

A

20

120

130

140

155

165

180

190

220

240

270

320

370

425

510

650

B

20

990

950

920

900

890

870

850

800

780

760

710

680

660

620

650

A

25

130

135

140

145

155

165

175

185

200

225

250

270

300

330

370

420

475

580

650

B

25

1

100

1090

1080

1060

1040

1000

990

970

945

920

900

880

850

820

800

780

750

720

650

A

30

145

150

155

160

165

170

175

185

200

210

230

250

270

290

310

340

370

400

450

500

580

650

650

B

30

1200

1

195

1

190

1

185

1

175

1

150

1

120

1

100

1085

1065

1045

1020

1000

980

960

940

920

900

880

845

815

770

700

A

20

130

140

155

170

180

200

230

250

280

325

375

425

500

630

700

B

20

1000

980

960

940

920

900

880

850

830

800

780

740

700

680

700

A

25

140

145

150

160

170

190

200

225

250

275

300

325

360

400

450

525

600

700

700

B

25

1

150

1

130

111

0

1

100

1080

1060

1040

1020

1000

980

960

940

920

900

870

840

810

780

700

A

30

150

155

160

170

180

190

200

215

230

250

270

290

320

345

370

400

440

480

540

600

680

780

700

B

30

1250

1240

1230

1220

1210

1200

1

180

1

160

1

140

1

120

1

100

1080

1060

1040

1020

1000

970

940

910

890

870

850

750

A

25

150

155

160

170

175

185

195

200

225

240

260

280

320

350

375

400

500

600

750

750

B

25

1200

1

180

1

160

1

140

1

120

1

100

1080

1060

1040

1020

1000

980

965

950

930

900

880

850

820

800

A

25

160

165

170

175

185

190

210

225

250

270

290

325

350

400

480

580

680

800

800

B

25

1230

1215

1200

1

180

1

140

1

120

1

100

1080

1050

1020

1000

980

960

940

920

900

890

870

900

A

25

300

325

350

375

400

430

470

500

550

600

650

700

750

800

850

900

900

B

25

1350

1330

1310

1300

1285

1275

1260

1245

1230

1215

1200

1

180

1

160

1

140

100

970

Summary of Contents for MAIOR P 1000.1 PRE

Page 1: ...PRE TC S 3146429 Technical data Operating instructions Electric diagrams Spare parts list MAIOR P 700 1 PRE MAIOR P 800 1 PRE MAIOR P 1000 1 PRE MAIOR P 1200 1 PRE LIGHT OIL BURNERS www ecoflam burner...

Page 2: ...ng commissioning data 14 Exhaust gas test 15 Start up oil side 16 Fuel selection Start up 16 Adjusting the max air flow rate 16 Firing head setting 16 Adjusting the max oil flow rate 17 Servomotor Lam...

Page 3: ...a lot on the generator on which the burner is fit The installer must comply with compulsory rules Avoid for instance dangerous atmosphere or not ventilated rooms Packaging and handling Move the burner...

Page 4: ...ION TYPE TC Short head TL Long head HEAD TYPE Light oil BIODIESEL Biodiesel KEROSENE Kerosene FUEL MODULAR DELIVERY SYSTEM Light oil burners All light oil burners are delivered complete in one single...

Page 5: ...Electrical control panel 3 Pump motor 4 Pump 6 Blast tube 8 Burner fixing flange 9 Air flap regulation 12 Lifting eyebolts 15 Servomotor 18 Oil pressure regulator 18 1 8 12 9 3 2 4 15 15 A A reset ke...

Page 6: ...kWh Control unit Type LAMTEC BT 320 Air regulation Type Air flap Air flap Air flap Air flap Air flap control with servomotor Model LAMTEC Air pressure switch mbar N A 2 5 50 mbar Flame monitoring Type...

Page 7: ...Burner thermal output 8000 kW L flame m 5 m medium value D flame m 1 m medium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it...

Page 8: ...le on the boiler flange in order to fit the burner Make sure that between the boiler and the blast tube proper insulation is fitted Models X Y Z kg MAIOR P 700 1 1742 2372 1447 MAIOR P 800 1 1742 2372...

Page 9: ...process has been started the lack of air cut out must change over to operating position within a certain time i e the minimum air pressure setting must be reached and maintained until the burner is t...

Page 10: ...erform the installation of the burner into the boiler drill the boiler plate according to the dimension given on this manual and place the burner towards it by lifting and moving the burner by means o...

Page 11: ...he ring line mode of operation the recommended oil pressure is 2 bar OIL CONNECTION Hoses are used for connection to the oil lines and stop valves The hoses must be installed according to the applicab...

Page 12: ...ffin and if filter or other parts are defective or damaged the nozzle must be replaced NOZZLE CHART IS AVAILABLE ON APPENDIX PAGE Oil under suction Oil under pressure Pressure gauge port To nozzle Pre...

Page 13: ...quired for the mains supply connection ELECTRICAL CONNECTION 1 of the burner Built in electrical cabinet Use cable gland in order to secure the required level of protection All the links power and con...

Page 14: ...T UP Open all shut off valves of oil supply system Set fuel selector switch to its Oil position Fill pump with oil Mount pressure gauge in the feed line and return line Mount the pressure gauge for ch...

Page 15: ...y oil S CO2max 15 60 O2 21 CO2max CO2gem CO2max WARNING if the installation is above sea level the output of the burner vary base on the diagram The regulation of the burner in this case shall take in...

Page 16: ...ease burner output from the low ame to the high ame and set oil servomotor curve in order to have a stable ame Refer to LAMTEC manual attacched Firing head setting The firing head is pre adjusted at t...

Page 17: ...ut B and use an Allen wrench on the screw C to adjust the delivery oil pressure To increase the pressure turn clockwise to decrease the pressure turn anticlockwise 3 Tighten the nut B and pay attentio...

Page 18: ...LAMTEC parameters setting Refer to LAMTEC manual attacched WARNING the variable profile of the cam shall have a normal proportional curvature in order to have good combustion values and reduce its mec...

Page 19: ...lly and check the tightening of the O rings replace them if necessary Make visual inspection of the burner s electrical components and eliminate malfunctions if necessary Burner safety devices functio...

Page 20: ...damage the electrodes Check the position of the electrodes after any intervention as wrong position could cause ignition troubles REMOVING THE BLAST TUBE REMOVING THE FIRING HEAD POSITION OF ELECTROD...

Page 21: ...Do not press the fault eliminate key longer than 10 seconds The start up program will be initiated and should be carefully monitored The possible cause of the fault may be quickly found by reference...

Page 22: ...22 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Page 23: ...23 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Page 24: ...24 www ecoflam burners com EN 420010985900 APPENDIX Fluidics nozzle chart...

Page 25: ...200 B 20 350 350 350 350 345 345 340 330 325 300 285 275 260 245 220 200 190 200 A 25 65 66 67 68 70 71 73 75 78 81 86 90 95 100 108 115 122 135 150 170 190 200 B 25 400 400 400 400 390 385 380 375 3...

Page 26: ...145 152 162 170 180 195 210 250 290 375 B 20 600 590 580 575 560 550 540 530 515 500 485 465 450 425 400 370 375 A 25 130 130 130 132 134 136 138 140 146 150 155 160 170 180 195 210 230 250 275 320 37...

Page 27: ...20 130 140 150 165 180 200 225 250 280 325 375 440 520 600 B 20 920 900 890 850 820 800 780 760 740 710 690 670 650 610 580 600 A 25 120 125 130 140 150 160 170 180 190 220 240 260 280 330 370 410 460...

Page 28: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Page 29: ...auge port Oil under pressure Oil under suction Intake from Tank To pressure regulating valve 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600...

Page 30: ...By passed oil Intake Return To nozzle Pressure adjustment Return To nozzle To tank o t n r u t e R suction Oil under pressure Oil under suction By passed oil returned to tank or to suction Intake fro...

Page 31: ...31 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Page 32: ...32 www ecoflam burners com EN 420010985900 APPENDIX Electrical diagrams...

Page 33: ...5 60 75 90 7 12 14 27 11 53 54 55 45 29 51 47 5 31 32 33 34 35 36 37 40 41 42 43 52 30 46 38 39 44 MAIOR P 700 1 1200 1 PRE S 49 1 50 57 56 1 0 B T 3 x x 15 13 16 17 18 23 28 26 19 3 22 60 62 47 1 2 5...

Page 34: ...R 27 PHOTORESISTOR QRB1A A050B70A 65320076 28 ANTIJAMMING FILTER 65323170 29 IGNITION CABLE TC 65320947 TL 65320948 30 IGNITION ELECTRODES SET 65325004 31 COIL EL011 65323809 32 CONNECTOR WITH RECTIFI...

Page 35: ...35 www ecoflam burners com EN 420010985900...

Page 36: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...

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