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Installation and Service Instructions

Midco

®

 International Inc. 

4140 West Victoria Street
Chicago, Illinois 60646
toll free  866.705.0514
tel  

773.604.8700

fax  

773.604.4070

web  

www.midcointernational.com

e-mail  

[email protected]

Quality Designed for Proven Performance

Printed in USA

8471 34

C

O

M PAN

Y

 

R

E

G

IS TER

E

D

 

HMA 2 & 

HMA 2A

DIRECT FIRED MAKE-UP AIR BURNERS are used in 
industrial and commercial applications to maintain the 
desired environmental temperatures required by critical 
processes i.e. health purposes, production systems, 
quality control, comfort and loss  prevention where it 
is necessary or required to exhaust large amounts of  
conditioned air.

Make-up Air Systems used as stand alone heating  
systems or operating in combination with central heating 
plants systems can be cost e

 ective in three ways: 1) 

reducing the initial expenditures, 2) tempering incoming 
air which may extend the life of expensive central heating 
plants and 3) reducing  excessive equipment cycling or 
premature component failures due to increased heating 
demands.

Our innovative two stage combustion burner is not just a  
modi

fi

 cation or improvement of the old, but a completely 

new approach to direct-

fi

 red combustion. The two-stage 

combustion improves control of the 

fl

 ame process, meets 

or exceeds the new ANSI Standards while outperforming 
the competition. By incorporating two separate 

fl

 ames 

within the burner combustion zone, the 

fl

 ame is more 

stable, shorter and cleaner, permitting the reduction of 
emissions  levels and allowing for higher temperature rise 
and higher tolerance to varying conditions when placed in 
the pro

fi

 le opening.

The Blue Flame Series

Features and Bene

fi

 ts

Reduced NO

2

 and CO Emissions:

  Lower emissions 

levels that pass the ANSI Z83.4, Z83.18 and Z83.25 standards. 

Higher Temperature Rise: 

The two stage combustion 

process lowers NO

2

 emissions which is the limiting  factor in 

temperature rise. 

Increased Capacity:

 Up to 750,000 BTU’S per foot.  (Higher 

BTU levels can be achieved if ANSI Z83 Standards for CO and 
NO

2

 emissions are not of a concern.  Process heaters can 

fi

 re 

up to 1,000,000 BTU’S a foot or more.)

Increased Di

 erential Pressure

 Drop and Higher Velocities:  

HMA 2 & 2A burners can operate as low as 0.05

 to 1.4

 W.C. 

di

 erential pressure range or in air velocity as low as 800 fpm to 

4000 fpm.

Flame Stability:

 Two stage combustion provides better  

fl

 ame 

stability and emission control, allowing for a shorter 

fl

 ame and 

easier pro

fi

 le con

fi

 guration. 

Reduced Inventory Costs - HMA 2A: 

 Single burner casting 

can be 

fi

 red with natural, propane or butane gas 

1

, reducing 

burner inventory.

Reduced Shipping Costs:

 A smaller, lighter casting than the 

competition’s, can lower your freight costs.

Turndown:

  30-1 turndown can be achieved with   proper 

modulating controls and valves. (Higher  turndown possible 
depending on equipment design.)

Emission performance is application speci

fi

 c and may vary.

Consult Midco for applications using butane fuels.

Direct-Fired Gas Burners

MADE in the USA

1219

Summary of Contents for Blue Flame Series

Page 1: ...he burner combustion zone the flame is more stable shorter and cleaner permitting the reduction of emissions levels and allowing for higher temperature rise and higher tolerance to varying conditions...

Page 2: ...ation of its products at any time All information is based on laboratory testing Di erent unit size and or configurations may a ect data Cast Iron CI Aluminum AL Burner Configurations HMA 2 HMA 2A HMA...

Page 3: ...lication specific and will vary 0 20 40 60 80 100 120 0 0 0 1 0 2 0 3 0 4 0 5 0 20 40 60 80 100 120 0 0 0 1 0 2 0 3 0 4 0 5 0 20 40 60 80 100 120 0 0 0 1 0 2 0 3 0 4 0 5 NO Emission 2 NO Emission 2 NO...

Page 4: ...er W C BTU hr ft Propane Gas Natural Gas 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 100 000 200 000 300 000 400 000 500 000 600 000 700 000 BTU hr ft Propane Gas Natural Gas Manifold Fuel Gas Pressure W...

Page 5: ...ft per ft 2900 7 550 000 19 000 29 1 13 16 20 2550 55 550 000 18 000 30 1 15 19 22 ideal 2300 45 550 000 17 000 32 1 17 20 24 Reduce capacity 4 per each 1000 ft altitude over 2000 ft Flame lengths are...

Page 6: ...ile for a 5 000 SCFM and a 115 degrees temperature rise 1 Required BTU BTU hr Blower SCFM x Desired Temp Rise x 1 08 92 BTU hr 5 000 SCFM x 115 T x1 08 92 675 000 BTU hr 2 Required Burner Length Feet...

Page 7: ...gth of the profile opening add burner length to the desired clearance For the 675 000 BTU hr ft case 12 inch 4 inch 2 inches on each side 16 inch 1 3 ft For the 450 000 BTU hr ft case 18 inch 4 inch 2...

Page 8: ...of any obstructions that can create turbulent e ect on the air Note Any reinforcements around the profile plates should be down stream of the profile plate Static pressure probes are needed to sense t...

Page 9: ...positioning will take advantage of the blower mixing e ect and ensure minimum temperature stratification It will also allow for a relatively uniform airflow across the burner resulting in a clean com...

Page 10: ...ve Manual Pilot Valve Combination Gas Valve with Main Pilot Regulator Main Manual Gas Valve A heater having an input over 400 000 BTU Hr shall have provisions for measuring gas pressure between the va...

Page 11: ...urner o check the Flame Safety Air Proving System a Check the operation of the air proving system for low and high airflow setting Refer to the Specifications of the Flame Safety Control for setup ins...

Page 12: ...l spark to the end of the gas tube 7 Main burner ignition Close the manual gas valve a Set the Modulating Gas Control System to low fire position Slowly open the manual gas valve The flame should be e...

Page 13: ...3 Change the spark rod igniter 4 Insure the flame sensor is in good condition Use a sti wire brush to clean the burner plates Scrub both sides of the stainless steel burner plates to remove any soot o...

Page 14: ...minum HMA 2 1050800 HMA 2A 1050810 Cast Iron HMA 2 1010700 HMA 2A 1010710 Aluminum HMA 2 1010800 HMA 2A 1010810 Cast Iron HMA 2 1080700 HMA 2A 1080710 Aluminum HMA 2 1080800 HMA 2A 1080810 Cast Iron H...

Page 15: ...lot Detail Spark Gap Measurement Brute Pilot UV Scanner Mount 1200350 1 8 Brute Pilot w Spark Rod 1190850 Brute Pilot 1190850 1190850 Spark Rod Flame Rod Brute Pilot 1200350 Spark Rod and UV Brute Pil...

Page 16: ...1 10 24 4 3 11 14 2 13 1 15 12 8 6 7 11 10 9 16 2 Straight 6 Straight 12 Straight Ell Section Tee Section 5 18 3 1 1 11 21 23 19 20 4 25 1 14 6 22 17 6 Figure 8 Typical Burner Assembly Parts Isometric...

Page 17: ...5 35 1 8 HMA 2 2A Tee Ba e 1395 11 1 2 9 Elbow Casting Section See above listing for proper selection 10 Inside Ba e Clamp 1356 10 2 4 11 10 24x9 16 Phillips Rd Hd S S Mach Screw Hardware 2 4 4 8 8 8...

Page 18: ...ce cement is to be applied between the casting and either blank plate pilot plate and end flanges only not between ba es and end plates 2 The hardware listed on instructions A and B applies to each en...

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