Ecoflam ECOMAX 3SC 1000-N Installation, Use And Maintenance Manual Download Page 25

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Installation instructions

-  after commissioning the boiler and bringing the system to 

the operating temperature, stop the pumps and repeat the 
air bleed operations;

-  let the system cool off and, if necessary, return the water 

pressure to 1 bar.

NOTE

The water pressure in the heating system must not 
drop below 1 bar; open the filling tap on the boiler 
when the pressure is too low. 
This operation must be performed with a cooled 
system. 

NOTE

If the boiler was without electric power, after a 
certain idle period, the pump could be blocked. 
Before turning on the main switch, the pump must 
be unblocked by operating as follows:
Introduce a screwdriver in the hole below the 
protective screw in the centre of the pump intended 
for this purpose and turn the pump shaft clockwise. 
After having unblocked the pump, tighten the 
protective screw and make sure there is no water 
leakage. 

ATTENTION!

 

After removing the protective screw, a small 
amount of water could leak out. Dry off all wet 
surfaces before powering the boiler.

3.11 -  GAS CONNECTION

Danger! 
The gas connection must be carried out only 
by a qualified installer who must respect 
and apply that foreseen by relevant laws in 
force in the local prescriptions of the supply 
company. Incorrect installation can cause 
damage to persons, animals and objects 
for which the manufacturer cannot be held 
responsible.

Before installation, we recommend a thorough 
inner cleaning of all fuel adduction piping to 
remove any residue which could jeopardise 
proper operation of the boiler.

Attention! 
Make sure that there are no mechanical tension 
points while connecting gas to avoid the risk 
of leakage!

If you smell gas: 
a)  Do not turn electric switches on or off, use 

a telephone or any other object which can 
create sparks; 

b) Immediately open doors and windows to 

create an air current to air out the room; 

c)  Shut the gas cocks; 
d)  Request the intervention of professionally 

qualified personnel.

As a precaution against gas leaks, we 
recommend installing a monitoring and 
protection system consisting of a gas leak 
detector coupled with a shut-off solenoid 
valve on the gas feed line. 

The supply pipes must have a cross-section sufficient for the 
flow rate of the burner.

You should nonetheless comply with the “General installation 
regulations” laid down in the standards UNI 7129, UNI 7131 
and UNI 11137-1.

Before commissioning an internal gas distribution system and 
therefore before connecting it to the gas meter, check its sealing 
carefully. 

If any part of the system is out of sight, the sealing test must be 
done before the pipes are covered.

Before connecting the appliances, the system must be tested 
with air or inert gas at a pressure of at least 100 mbar.

The following operations and checks must also be performed 
while commissioning the system:
-   Open the meter and air release valve to bleed the air from 

the piping of the appliances, performing the same operation 
for each appliance.

-   With the appliances closed, check that there are no gas leaks.  

The pressure gauge must show no pressure drop during the 
second quarter of an hour from the start of the test. Gas leaks 
must be found with a soapy solution or similar product and 
eliminated. Never look for gas leaks with an open flame.

Summary of Contents for ECOMAX 3SC 1000-N

Page 1: ...INSTALLATION USE AND MAINTENANCE to be keep by the consumer www ecoflam burners com Technical data ECOMAX 3SC 80 N 6100 N Operating instructions Electric diagrams Spare parts list 05 04 2018 EN...

Page 2: ...Important note 22 3 8 Connecting flue exhaust pipe 23 3 9 Condensation drainage 23 3 9 Connecting boiler to system 24 3 9 1 Recirculation pump 24 3 10 Filling the system 24 3 11 Gas connection 25 3 1...

Page 3: ...lusive use of the professionally qualified installer and or maintenance technician in compliance with current legislation The user is NOT qualified to intervene on the boiler The manufacturer will not...

Page 4: ...parts which affect the operating safety of the appliance Attention To tighten or loosen the screwed fittings use only appropriate fixed spanners Incompliant use and or inappropriate tools can cause d...

Page 5: ...ctromagnetic compatibility directive 89 336 EEC The essential requirements of the efficiency directive 92 42 EEC 1 6 TECHNICAL DATA PLATE The technical data plate is adhesive and is included in the do...

Page 6: ...repair it or intervene on it directly Contact only personnel qualified in compliance with law Any repairs must be performed solely by personnel authorised by Ecoflam using original spare parts only F...

Page 7: ...m sheet The top part of the shell is provided with hooks for lifting the boiler Note ECOMAX 3SC boilers are intended to operate with ON OFF type GAS burners as an alternative they can be equipped with...

Page 8: ...vided for each boiler on pages 9 14 by the burner technician who will determine the fuel flow rate In all cases turbulators must be positioned inside their respective smoke pipes resting on the intern...

Page 9: ...1210 1390 1442 1692 C mm 190 190 190 190 190 D mm 305 350 350 421 421 E mm F mm 480 500 500 580 580 G mm 115 130 130 165 165 H mm 1487 1737 I mm 147 157 157 258 258 In the ECOMAX 3SC 200 N and ECOMAX...

Page 10: ...32 2 20 2 35 8 23 7 42 1 Flue gas pressure drop mm w c Maximum operating pressure boiler bar 6 6 6 6 Weight kg 665 845 986 1119 ECOMAX 3SC Model DIMENSIONS A mm 860 890 890 890 B mm 1210 1275 1470 17...

Page 11: ...1020 Q mm 1504 1699 1894 R mm Furnace output kW 510 680 585 780 652 5 870 CONNECTIONS T1 T2 UNI 2278 PN16 T3 UNI 2278 PN16 T4 UNI 228 T5 i mm T6 mm DN 125 DN 125 DN 125 DN 65 DN 65 DN 65 G 1 G 1 G 1 3...

Page 12: ...2099 7 1833 2467 1 Boiler capacity l 1040 1242 1418 1617 2086 2324 Water side pressure drop m w c 0 11 0 19 0 15 0 26 0 15 0 26 0 20 0 36 0 16 0 28 0 21 0 38 1 Panel board 2 Burner connection flange...

Page 13: ...6 2834 6 2418 1 3254 5 2730 1 3674 5 Boiler capacity l 2667 4142 4455 Water side pressure drop m w c 0 28 0 50 0 37 0 66 0 37 0 65 1 Panel board 2 Burner connection flange 3 Smoke chamber cleaning doo...

Page 14: ...4 1 Boiler capacity l 6012 6012 7058 7058 7909 7909 Water side pressure drop m w c 0 28 0 50 0 35 0 63 0 42 0 75 0 50 0 88 0 59 1 05 0 68 1 21 Flue gas pressure drop mm w c 44 4 78 6 56 6 100 5 50 5 9...

Page 15: ...loss at casing min max Heat loss at chimney with burner on min max Heat loss at chimney with burner off min max Flue gas temperature tf ta min max CO 2 content Flue gas mass flow rate min max Nominal...

Page 16: ...96 1 95 2 96 3 95 4 96 3 95 5 0 2 0 2 3 7 4 5 0 1 0 1 75 4 93 4 9 8 9 8 5159 6943 4800 N 3600 4800 3744 1 5039 3 96 1 95 2 96 3 95 4 96 3 95 5 0 2 0 2 3 7 4 5 0 1 0 1 75 4 93 4 9 8 9 8 5628 7575 5200...

Page 17: ...Check that boiler is set up to operate with the available type of fuel This can be seen written on the package and on the technical feature plate c Checkthatthechimney fluehasanappropriate draught wi...

Page 18: ...h LAW March 5 1990 N 46 and relative applicative regulation by Italian Presidential Decree 447 of December 6 1991 and subsequent amendments Safety standards for systems FIELD OF APPLICATION without th...

Page 19: ...dled easily lifting it by means of upper hook s or shifting it on rollers underneath the sturdy base longerons 1000 X XX XX 600 600 3 5 BURNER The burners operating with the ECOMAX 3SC boilers must ha...

Page 20: ...light it could break ATTENTION the flame control warning light can be very hot therefore pay the utmost attention fig 22 3 5 2 INSTALLING THE BURNER Before assembling the burner it is necessary to che...

Page 21: ...after the adjustment Adjustment in the axial direction by adjusting the locking screws 3 7 2 300 N 560 N BOILERS For all these models the door is hinged and fixed according to the layout in fig 23 In...

Page 22: ...d and fixed according to the layout in fig 25 In these cases the two hinges on the left are normally used as rotation hinges from right to left while the two on the right are used as closing hinges It...

Page 23: ...condensation drainage in the sewer must be implemented as to prevent releasing gaseous combustion products into the environment or sewer siphoning dimensioned and implemented to allow the correct out...

Page 24: ...animals and objects for which the manufacturer cannot be held responsible Connection of expansion vessel ECOMAX 3SC boilers are suitable for operating with forced water circulation both with the expa...

Page 25: ...he boiler Attention Make sure that there are no mechanical tension points while connecting gas to avoid the risk of leakage If you smell gas a Do not turn electric switches on or off use a telephone o...

Page 26: ...pliance contains Hydraulic test certificate Heating system booklet System manager operating instructions Installation and maintenance instruction booklet Warranty Local ventilation requirements label...

Page 27: ...bend inside the L shaped profile at the base of the boiler body and hook the upper part in the plate cuts To determine which is the right side and which is the left side refer to the cable glands the...

Page 28: ...nel board frontwards after having removed the two screws on the side and insert the electric inlet cables and the outlet probe capillaries through the slots at the base Fix the panel board to the uppe...

Page 29: ...ctions 1 3 2 4 5 6 5 ECOMAX 3SC 340 N 560 N fig 29 11 4 11 1 8 2 10 12 13 3 14 15 fig 30 1 Thermometer probe 2 Working thermostat probe 3 Safety thermostat probe 4 Minimum thermostat probe 5 Safety sp...

Page 30: ...lectric inlet cables and the outlet probe capillaries through the slots at the base Fix the panel board to the upper panel pos 12 Fit the upper panel pos 12 complete with panel board to the two sides...

Page 31: ...es and the outlet probe capillaries through the slots at the base Fix the panel board to the upper panel pos 9 Fit the upper panel pos 9 complete with panel board to the two sides of the casing E Inse...

Page 32: ...base Fix the panel board to the upper panel pos 8 Fit the upper panel pos 8 complete with panel board to the two sides of the casing E Insert into the conduits the bulbs of the instruments as indicate...

Page 33: ...already mounted C Position the right side panels pos 6 and 3 with the lower bend inside the L shaped profile at the base of the boiler body and hook the upper part in the screws fastened on the top l...

Page 34: ...on the top of the boiler Ref fig 35 of the thermometer pos 1 of the working thermostat pos 2 of the safety thermostat pos 3 of the minimum thermostat pos 4 It is recommended to insert the probes all t...

Page 35: ...e panel board frontwards after having removed the two screws on the side and insert the electric inlet cables and the outlet probe capillaries through the slots at the base fig 36 ECOMAX 3SC 3900 N 61...

Page 36: ...using electric energy requires the observance of some fundamental rules such as do not touch the appliance with wet and or moist parts of the body and or in bare feet do not pull the electric cables...

Page 37: ...is provided with a DPDT contact for the control of a two stage burner The differential between the switching points of the two double pole is 6 C not adjustable The minimum thermostat accessible throu...

Page 38: ...FU FUSE HLB BLOCK BULB SECOND FLAME BULB HL2 RECIRCULATION SWITCH SAC SAL LINE SWITCH STR RECIRCULATION THERMOSTAT STS SECURITY THERMOSTAT STAB HIGH LOW FLAME THERMOSTAT BURNER SWITCH STL WORKING THER...

Page 39: ...P T T P T P T P HL2 STAB STS STR STL HLB SAC SAB HLF FU 6 3 A max SAL C BOILER S CIRCULATOR Q MAIN SWITCH OPERATION BULB HLF FU FUSE HLB BLOCK BULB SECOND FLAME BULB HL2 RECIRCULATION SWITCH SAC SAL...

Page 40: ...N L 2 1 3 17 16 15 4 19 20 21 P T T P T P T P HL2 STAB STS STR STL HLB SAC SAB HLF FU 6 3 A max SAL 60 L10 N N N 83 85 84 61 82 297 296 178 86 73 51C L3 L2 L1 ACCESSORY WIRING ACCESSORY WIRING C BOIL...

Page 41: ...CABLES BURNER BOILER P PAB PR MD SINGLE PHASE OPTIONAL WARNING THE 4 POLES TERMINAL BOARD W4 IS CONNECTED ONLY IF THE BOILER IS COUPLED WITH A PAB PR MD BURNER ACCESSORY WIRING ACCESSORY WIRING BURNE...

Page 42: ...1 20 19 15 16 17 5 T6 T7 T8 B5 L1 N T1 S3 T2 B4 14 13 11 12 8 9 6 7 10 18 J1 4 3 1 2 L N W3 N L1 PE TRIPHASE WIRING CONNECTION ACCESSORY ACCESSORY WIRING ACCESSORY WIRING ACCESSORY WIRING ACCESSORY WI...

Page 43: ...the air vents and the flue gas exhaust system highlighting their essential features and the absolute prohibition of modifying them Inform the system manager concerning control of the system s water pr...

Page 44: ...rs have been designed to be used at the declared nominal output ECOMAX 3SC boilers are equipped with flue gas turbulators inside each smoke duct see page 8 The correct position of the turbulators insi...

Page 45: ...ge 49 Inspection and maintenance instructions To assure long term functioning of your appliance and to avoid altering its approved status only original Ecoflam spare parts must be used Before proceedi...

Page 46: ...deterioration if so it must be replaced using only original spare parts Check the condition of the smoke chamber inspection cover gasket Replace it if worn using only original spare parts Maintenance...

Page 47: ......

Page 48: ...a il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le caratteristiche principali La maison Ecoflam Bruciatori S p A se r serve le droit d apporter les...

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