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Installation instructions

3.9 - CONNECTING BOILER
 

TO SYSTEM

Attention!
Before connecting the boiler to the heating 
system, thoroughly clean the piping with an 
appropriate product in order to eliminate 
metallic residue from processing and 
welding, oil and grease which could be 
present and which, reaching the boiler, could 
alter its functioning.
Do not use solvents to wash the system as 
they could damage the system and/or its 
components.
Failure to comply with the instructions of 
the following manual can cause damage to 
persons, animals and objects for which the 
manufacturer cannot be held responsible.

Attention! 
Make sure that there are no mechanical 
tension points while connecting the pipes to 
avoid the risk of leakage!

Heating flow and return pipes must be connected to the boiler at 
the respective fittings as indicated on pages 9, 10, 11, 12 and 14. 

For the dimensioning of the heating circuit pipes, you must take 
into account pressure drops caused by radiators, thermostatic 
valves, radiator stopping valves and by the configuration of the 
system.

The laying of the pipes must be designed taking every necessary 
precaution to avoid air pockets and to facilitate continuous 
degassing of the system. 

Make sure that the pipes of the water and heating 
system are not used as earthing electrodes of the 
electric or telephone system. They are absolutely 
not suitable for this type of use. Serious damage 
could result for the piping, boiler and radiators in 
a short amount of time.

Heating system safety valve discharge

Provide a drain pipe with a funnel and a siphon leading to an 
appropriate drainage at the heating safety valve. This drainage 
must be controlled on sight. 

Attention!
If this precaution is not taken, triggering 
of the safety valve can cause damage to 
persons, animals and objects for which the 
manufacturer cannot be held responsible.

Connection of expansion vessel

ECOMAX 3SC boilers are suitable for operating 
with forced water circulation both with the 
expansion vessel opened or closed.
An expansion vessel is always necessary to 
compensate the increase in water volume due 
to heating.

The connection pipes of the expansion vessel will start from the 
T3 attachment (see DIMENSIONS TABLES) and must have no 
shut-off valve.

Connecting the filling / draining tap

A specific tap can be connected to the T4 attachment at the rear 
of the boiler for filling and draining.

3.9.1 - RECIRCULATION PUMP

ECOMAX 3SC boilers must always operate with forced water 
circulation and a minimum return temperature of 55°C.
It is therefore recommended to use a recirculation pump, which 
also has an anti-condensation function, installed between the 
flow and return connections upstream the mixer valve.
This pump is dimensioned according to the formula:

Q = P x 22

where  

Q

 = Flow rate in l/hr

 

P

 = Nominal output of boiler in kW

and 

hydraulic head

 1÷2 m H

O

3.10 -  FILLING THE SYSTEM

Attention!
Do not mix the heating water with incorrect 
concentrations of antifreeze or anti-corrosion 
substances! This could damage the gaskets 
and cause noise during operation. 
Ecoflam will not be held liable for damage to 
persons, animals or objects due to failure to 
comply with the instruction above.

When all system connections have been completed, the circuit 
can be filled. 
This operation must be performed carefully, respecting the 
following phases:
-  open the radiator air release valves;
-  open the filling tap gradually, making sure that the automatic 

air release valves installed on the system work properly;

-  close the radiator air release valves as soon as water comes 

out;

-  check the pressure gauge until pressure reaches 

approximately 1 bar;

-  close the filling tap and bleed air once again through the 

radiator air release valves;

-  make sure that all the connections are watertight;

Summary of Contents for ECOMAX 3SC 1000-N

Page 1: ...INSTALLATION USE AND MAINTENANCE to be keep by the consumer www ecoflam burners com Technical data ECOMAX 3SC 80 N 6100 N Operating instructions Electric diagrams Spare parts list 05 04 2018 EN...

Page 2: ...Important note 22 3 8 Connecting flue exhaust pipe 23 3 9 Condensation drainage 23 3 9 Connecting boiler to system 24 3 9 1 Recirculation pump 24 3 10 Filling the system 24 3 11 Gas connection 25 3 1...

Page 3: ...lusive use of the professionally qualified installer and or maintenance technician in compliance with current legislation The user is NOT qualified to intervene on the boiler The manufacturer will not...

Page 4: ...parts which affect the operating safety of the appliance Attention To tighten or loosen the screwed fittings use only appropriate fixed spanners Incompliant use and or inappropriate tools can cause d...

Page 5: ...ctromagnetic compatibility directive 89 336 EEC The essential requirements of the efficiency directive 92 42 EEC 1 6 TECHNICAL DATA PLATE The technical data plate is adhesive and is included in the do...

Page 6: ...repair it or intervene on it directly Contact only personnel qualified in compliance with law Any repairs must be performed solely by personnel authorised by Ecoflam using original spare parts only F...

Page 7: ...m sheet The top part of the shell is provided with hooks for lifting the boiler Note ECOMAX 3SC boilers are intended to operate with ON OFF type GAS burners as an alternative they can be equipped with...

Page 8: ...vided for each boiler on pages 9 14 by the burner technician who will determine the fuel flow rate In all cases turbulators must be positioned inside their respective smoke pipes resting on the intern...

Page 9: ...1210 1390 1442 1692 C mm 190 190 190 190 190 D mm 305 350 350 421 421 E mm F mm 480 500 500 580 580 G mm 115 130 130 165 165 H mm 1487 1737 I mm 147 157 157 258 258 In the ECOMAX 3SC 200 N and ECOMAX...

Page 10: ...32 2 20 2 35 8 23 7 42 1 Flue gas pressure drop mm w c Maximum operating pressure boiler bar 6 6 6 6 Weight kg 665 845 986 1119 ECOMAX 3SC Model DIMENSIONS A mm 860 890 890 890 B mm 1210 1275 1470 17...

Page 11: ...1020 Q mm 1504 1699 1894 R mm Furnace output kW 510 680 585 780 652 5 870 CONNECTIONS T1 T2 UNI 2278 PN16 T3 UNI 2278 PN16 T4 UNI 228 T5 i mm T6 mm DN 125 DN 125 DN 125 DN 65 DN 65 DN 65 G 1 G 1 G 1 3...

Page 12: ...2099 7 1833 2467 1 Boiler capacity l 1040 1242 1418 1617 2086 2324 Water side pressure drop m w c 0 11 0 19 0 15 0 26 0 15 0 26 0 20 0 36 0 16 0 28 0 21 0 38 1 Panel board 2 Burner connection flange...

Page 13: ...6 2834 6 2418 1 3254 5 2730 1 3674 5 Boiler capacity l 2667 4142 4455 Water side pressure drop m w c 0 28 0 50 0 37 0 66 0 37 0 65 1 Panel board 2 Burner connection flange 3 Smoke chamber cleaning doo...

Page 14: ...4 1 Boiler capacity l 6012 6012 7058 7058 7909 7909 Water side pressure drop m w c 0 28 0 50 0 35 0 63 0 42 0 75 0 50 0 88 0 59 1 05 0 68 1 21 Flue gas pressure drop mm w c 44 4 78 6 56 6 100 5 50 5 9...

Page 15: ...loss at casing min max Heat loss at chimney with burner on min max Heat loss at chimney with burner off min max Flue gas temperature tf ta min max CO 2 content Flue gas mass flow rate min max Nominal...

Page 16: ...96 1 95 2 96 3 95 4 96 3 95 5 0 2 0 2 3 7 4 5 0 1 0 1 75 4 93 4 9 8 9 8 5159 6943 4800 N 3600 4800 3744 1 5039 3 96 1 95 2 96 3 95 4 96 3 95 5 0 2 0 2 3 7 4 5 0 1 0 1 75 4 93 4 9 8 9 8 5628 7575 5200...

Page 17: ...Check that boiler is set up to operate with the available type of fuel This can be seen written on the package and on the technical feature plate c Checkthatthechimney fluehasanappropriate draught wi...

Page 18: ...h LAW March 5 1990 N 46 and relative applicative regulation by Italian Presidential Decree 447 of December 6 1991 and subsequent amendments Safety standards for systems FIELD OF APPLICATION without th...

Page 19: ...dled easily lifting it by means of upper hook s or shifting it on rollers underneath the sturdy base longerons 1000 X XX XX 600 600 3 5 BURNER The burners operating with the ECOMAX 3SC boilers must ha...

Page 20: ...light it could break ATTENTION the flame control warning light can be very hot therefore pay the utmost attention fig 22 3 5 2 INSTALLING THE BURNER Before assembling the burner it is necessary to che...

Page 21: ...after the adjustment Adjustment in the axial direction by adjusting the locking screws 3 7 2 300 N 560 N BOILERS For all these models the door is hinged and fixed according to the layout in fig 23 In...

Page 22: ...d and fixed according to the layout in fig 25 In these cases the two hinges on the left are normally used as rotation hinges from right to left while the two on the right are used as closing hinges It...

Page 23: ...condensation drainage in the sewer must be implemented as to prevent releasing gaseous combustion products into the environment or sewer siphoning dimensioned and implemented to allow the correct out...

Page 24: ...animals and objects for which the manufacturer cannot be held responsible Connection of expansion vessel ECOMAX 3SC boilers are suitable for operating with forced water circulation both with the expa...

Page 25: ...he boiler Attention Make sure that there are no mechanical tension points while connecting gas to avoid the risk of leakage If you smell gas a Do not turn electric switches on or off use a telephone o...

Page 26: ...pliance contains Hydraulic test certificate Heating system booklet System manager operating instructions Installation and maintenance instruction booklet Warranty Local ventilation requirements label...

Page 27: ...bend inside the L shaped profile at the base of the boiler body and hook the upper part in the plate cuts To determine which is the right side and which is the left side refer to the cable glands the...

Page 28: ...nel board frontwards after having removed the two screws on the side and insert the electric inlet cables and the outlet probe capillaries through the slots at the base Fix the panel board to the uppe...

Page 29: ...ctions 1 3 2 4 5 6 5 ECOMAX 3SC 340 N 560 N fig 29 11 4 11 1 8 2 10 12 13 3 14 15 fig 30 1 Thermometer probe 2 Working thermostat probe 3 Safety thermostat probe 4 Minimum thermostat probe 5 Safety sp...

Page 30: ...lectric inlet cables and the outlet probe capillaries through the slots at the base Fix the panel board to the upper panel pos 12 Fit the upper panel pos 12 complete with panel board to the two sides...

Page 31: ...es and the outlet probe capillaries through the slots at the base Fix the panel board to the upper panel pos 9 Fit the upper panel pos 9 complete with panel board to the two sides of the casing E Inse...

Page 32: ...base Fix the panel board to the upper panel pos 8 Fit the upper panel pos 8 complete with panel board to the two sides of the casing E Insert into the conduits the bulbs of the instruments as indicate...

Page 33: ...already mounted C Position the right side panels pos 6 and 3 with the lower bend inside the L shaped profile at the base of the boiler body and hook the upper part in the screws fastened on the top l...

Page 34: ...on the top of the boiler Ref fig 35 of the thermometer pos 1 of the working thermostat pos 2 of the safety thermostat pos 3 of the minimum thermostat pos 4 It is recommended to insert the probes all t...

Page 35: ...e panel board frontwards after having removed the two screws on the side and insert the electric inlet cables and the outlet probe capillaries through the slots at the base fig 36 ECOMAX 3SC 3900 N 61...

Page 36: ...using electric energy requires the observance of some fundamental rules such as do not touch the appliance with wet and or moist parts of the body and or in bare feet do not pull the electric cables...

Page 37: ...is provided with a DPDT contact for the control of a two stage burner The differential between the switching points of the two double pole is 6 C not adjustable The minimum thermostat accessible throu...

Page 38: ...FU FUSE HLB BLOCK BULB SECOND FLAME BULB HL2 RECIRCULATION SWITCH SAC SAL LINE SWITCH STR RECIRCULATION THERMOSTAT STS SECURITY THERMOSTAT STAB HIGH LOW FLAME THERMOSTAT BURNER SWITCH STL WORKING THER...

Page 39: ...P T T P T P T P HL2 STAB STS STR STL HLB SAC SAB HLF FU 6 3 A max SAL C BOILER S CIRCULATOR Q MAIN SWITCH OPERATION BULB HLF FU FUSE HLB BLOCK BULB SECOND FLAME BULB HL2 RECIRCULATION SWITCH SAC SAL...

Page 40: ...N L 2 1 3 17 16 15 4 19 20 21 P T T P T P T P HL2 STAB STS STR STL HLB SAC SAB HLF FU 6 3 A max SAL 60 L10 N N N 83 85 84 61 82 297 296 178 86 73 51C L3 L2 L1 ACCESSORY WIRING ACCESSORY WIRING C BOIL...

Page 41: ...CABLES BURNER BOILER P PAB PR MD SINGLE PHASE OPTIONAL WARNING THE 4 POLES TERMINAL BOARD W4 IS CONNECTED ONLY IF THE BOILER IS COUPLED WITH A PAB PR MD BURNER ACCESSORY WIRING ACCESSORY WIRING BURNE...

Page 42: ...1 20 19 15 16 17 5 T6 T7 T8 B5 L1 N T1 S3 T2 B4 14 13 11 12 8 9 6 7 10 18 J1 4 3 1 2 L N W3 N L1 PE TRIPHASE WIRING CONNECTION ACCESSORY ACCESSORY WIRING ACCESSORY WIRING ACCESSORY WIRING ACCESSORY WI...

Page 43: ...the air vents and the flue gas exhaust system highlighting their essential features and the absolute prohibition of modifying them Inform the system manager concerning control of the system s water pr...

Page 44: ...rs have been designed to be used at the declared nominal output ECOMAX 3SC boilers are equipped with flue gas turbulators inside each smoke duct see page 8 The correct position of the turbulators insi...

Page 45: ...ge 49 Inspection and maintenance instructions To assure long term functioning of your appliance and to avoid altering its approved status only original Ecoflam spare parts must be used Before proceedi...

Page 46: ...deterioration if so it must be replaced using only original spare parts Check the condition of the smoke chamber inspection cover gasket Replace it if worn using only original spare parts Maintenance...

Page 47: ......

Page 48: ...a il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le caratteristiche principali La maison Ecoflam Bruciatori S p A se r serve le droit d apporter les...

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