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Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010

Checklist Before Installation

Intake

To admit fresh combustion air from outdoors, provide an
opening in the room of at least one square inch per 4,000
BTU/hr (1.17 kW). If there are corrosive fumes or
materials in the air, then supply the burner with clean air
from an uncontaminated area, or provide a sufficient air
filtering system.

Exhaust

Do not allow exhaust fumes to accumulate in the work
area. Provide some positive means for exhausting from
the furnace and the building.

Access

Make sure that you install the burner in such a way that
you can gain easy access for inspection and
maintenance.

Environment

Make sure the local environment matches the original
operating specifications. Check the following items:

• Voltage, frequency and stability of the electrical

power

•  Type and supply pressure of the fuel

•  Availability of enough fresh, clean combustion air

•  Humidity, altitude and temperature of air

•  Presence of damaging corrosive gases in the air

• Prevent direct exposure to water

Installing the Flame Sensor

1. Install the flame sensor into the 1/2" NPT opening in the

rear cover.

2. Make sure that you connect the flame sensor of a

burner to the electrical circuit of that burner.

Ŷ

  Connecting the flame sensor of a burner to the

electrical circuit of the wrong burner can result in
a fire or explosion.

There are two different types of flame sensors; UV
scanner and flame rod.

UV Scanner

The UV scanner must be compatible to the flame
monitoring control that is used. Refer to the manual of
your selected control for proper selection of the scanner.

Flame Rod

NOTE:

Only specific burner sizes with alloy or silicon

carbide combustors can use a flame rod (see specific
burner datasheets).

For detailed information on how to install and connect a
flamerod, refer to Info Guide 832.

Installing the Spark Plug

Install the spark plug into the opening in the rear cover.

NOTE:

Do

not

 apply any grease to the threads of the

spark plug or bad grounding of the spark plug may occur,
resulting in a weak spark.

Ŷ

  If flame monitoring controls other than those

recommended in the Design Guide are used
contact Eclipse to determine how the burner
performance may be affected, adjustments may
vary from Eclipse published values. Consult with
the engineer who specified the alternate control
for limitations.

Burner Mounting

Chamber Opening

Provide an opening in the chamber wall at least 1/2" 
(12 mm) larger in diameter than the outside diameter of
the combustor (1/4" - 6 mm per side). The combustor
diameter can be found in the Winnox datasheet, series
111.

Provide an accessible pressure tap on the chamber wall
to measure the pressure inside the firing chamber. The
pressure tap should be located near the burner.

Figure 3.1 Chamber Opening

Mounting Pattern

Attach eight mounting bolts to the chamber wall. Position
these bolts to match the clearance holes 

(C)

 on the burner

mounting flange. Refer to Winnox datasheet, series 111.

Figure 3.2 Mounting Pattern

DANGER

NOTICE

Mini

m

u

m

 1/4" (

6mm

)

sp

a

ce per side

Co

m

bustor

S

lots

Ch

am

ber W

a

ll

C

Summary of Contents for Winnox WX Series

Page 1: ...Eclipse Winnox Burners WX Series Installation Guide 111 2 26 2010 Version 2...

Page 2: ...furnishing of replacement parts and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage t...

Page 3: ...g Storage 6 Approvals of Components 6 Checklist Before Installation 7 Installing the Flame Sensor 7 Burner Mounting 7 Gas Piping 9 Checklist After Installation 10 Adjustment Start Stop 11 Step 1 Reset...

Page 4: ...ions are available due to the modular design of the burner Figure 1 1 Winnox Burner Audience This manual has been written for people who are already familiar with all aspects of a nozzle mix burner an...

Page 5: ...burner This manual provides information in the use of these burners for their specific design purpose Do not deviate from any instructions or application limits described herein without written appro...

Page 6: ...g marks from UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA St...

Page 7: ...flame rod UV Scanner The UV scanner must be compatible to the flame monitoring control that is used Refer to the manual of your selected control for proper selection of the scanner Flame Rod NOTE Only...

Page 8: ...ustor slot position as shown in Figure 3 4 Placing insulation over combustor slots will impede burner performance and decrease combustor life Figure 3 4 Alloy Combustion Tube Refractory Plug When usin...

Page 9: ...egulator For applications in which the Winnox is operating outdoors an insect rain protector is installed in the bypass regulator Supply Piping Inlet pressure to the ratio regulator must stay within s...

Page 10: ...ks 1 Be sure there are no leaks in the gas lines 2 Be sure all the components contained in the flame monitoring and control systems are properly installed This includes verifying that all the switches...

Page 11: ...re switches and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do not shut down the fuel system within the...

Page 12: ...a fully closed position Holes in the butterfly valve will supply low fire air When firing into a positive chamber pressure rotate the air butterfly valve from the closed position in the direction of...

Page 13: ...urner c Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range specified on the datasheet for your burner 10 After ignition verify low fire flame a Shut off gas W...

Page 14: ...ff combustion air blower b Restart combustion air blower drive through purge cycle and ignite burner c Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range spec...

Page 15: ...X refer to step 1 for adjustment procedure to match the desired input determined in step 4 7 Measure gas pressure at the burner inlet Y and verify the pressure is within the range specified on the dat...

Page 16: ...for the proper operation of ventilating equipment 7 Test interlock sequence of all safety equipment and manually make each interlock fail noting that related equipment closes or stops as specified by...

Page 17: ...ng Clean the igniter No ignition The igniter is not correctly grounded to the burner Clean the threads on the igniter and the burner NOTE Do not apply grease to the threads on the igniter No ignition...

Page 18: ...The burner is unstable or produces soot smoke or excessive carbon monoxide The air gas ratio is out of adjustment Measure all the gas pressures and air pressures Compare these pressures to the documen...

Page 19: ...r mbar pounds sq in psi 14 5 x 10 millimeter mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 2 491 x 10 2 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kil...

Page 20: ...Off Valve Normally Closed Solenoid valves are used to automatically shut off the gas supply on a bypass gas system or on small capacity burners 760 Pressure Regulator The pressure regulator reduces g...

Page 21: ...Locations Burner Settings Parameters Low Fire High Fire Main gas pressure Gas pressure into the ratio regulator Bypass fuel differential pressure Tap E Chamber High fire input Fuel Flow Measurement D...

Page 22: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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