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18

Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010

Troubleshooting

Problem

Possible Cause

Solution

The low fire flame is weak or 
unstable.

Not enough gas flowing to the burner.

Adjust the ratio regulator or bypass fuel 
adjustable orifice valve to increase the gas 
flow.

Not enough air.

Check for proper blow rotation. Check air 
filter for blockage. Compensate for 
chamber by opening the low fire air butterfly 
valve position.

The burner goes out when it
cycles to high fire.

Not enough gas pressure into the ratio 
regulator.

Check the start-up settings. Measure the 
gas pressures and adjust them where 
necessary. Check for valve train pressure 
loss.

Loading line to the ratio regulator is leaking. Repair the leak in the loading line.

The burner is erratic and 
does not respond to 
adjustment.

Internal damage to the burner. Some parts 
inside the burner are loose, dirty or burned 
out.

Contact Eclipse for further information.

The burner is unstable or 
produces soot, smoke, or 
excessive carbon monoxide.

The air/gas ratio is out of adjustment.

Measure all the gas pressures and air 
pressures. Compare these pressures to the 
documented initial start-up settings and 
adjust them where necessary.

The burner cannot achieve 
full capacity.

Air filter is blocked.

Clean or replace the air filter.

Gas pressure going into the ratio regulator 
is too low.

Adjust the gas pressure.

Cannot initiate a start 
sequence.

Air pressure switch has not made contact.

Check air pressure switch adjustment. 
Check air filter. Check blower rotation. 
Check outlet pressure from blower.

High or low gas pressure switch has 
activated.

Check incoming gas pressure. Adjust gas 
pressure if necessary. Check pressure 
switch setting and operation.

Malfunction of the flame safeguard system 
(e.g. shorted-out flame sensor or electrical 
noise in the sensor line).

Have a qualified electrician troubleshoot 
and correct the problem.

No power to the control unit.

Have a qualified electrician troubleshoot 
and correct the problem.

Main power is off.

Be sure the main power to the system is 
switched to the “On” position.

Summary of Contents for Winnox WX Series

Page 1: ...Eclipse Winnox Burners WX Series Installation Guide 111 2 26 2010 Version 2...

Page 2: ...furnishing of replacement parts and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage t...

Page 3: ...g Storage 6 Approvals of Components 6 Checklist Before Installation 7 Installing the Flame Sensor 7 Burner Mounting 7 Gas Piping 9 Checklist After Installation 10 Adjustment Start Stop 11 Step 1 Reset...

Page 4: ...ions are available due to the modular design of the burner Figure 1 1 Winnox Burner Audience This manual has been written for people who are already familiar with all aspects of a nozzle mix burner an...

Page 5: ...burner This manual provides information in the use of these burners for their specific design purpose Do not deviate from any instructions or application limits described herein without written appro...

Page 6: ...g marks from UL FM CSA European EN 746 2 with CE mark from TuV Gastec Advantica Electrical Wiring All the electrical wiring must comply with all applicable local codes and or standards such as NFPA St...

Page 7: ...flame rod UV Scanner The UV scanner must be compatible to the flame monitoring control that is used Refer to the manual of your selected control for proper selection of the scanner Flame Rod NOTE Only...

Page 8: ...ustor slot position as shown in Figure 3 4 Placing insulation over combustor slots will impede burner performance and decrease combustor life Figure 3 4 Alloy Combustion Tube Refractory Plug When usin...

Page 9: ...egulator For applications in which the Winnox is operating outdoors an insect rain protector is installed in the bypass regulator Supply Piping Inlet pressure to the ratio regulator must stay within s...

Page 10: ...ks 1 Be sure there are no leaks in the gas lines 2 Be sure all the components contained in the flame monitoring and control systems are properly installed This includes verifying that all the switches...

Page 11: ...re switches and other limit interlocks Be sure the switches fail as intended in the event of a power failure If simulated limits or simulated flame failure do not shut down the fuel system within the...

Page 12: ...a fully closed position Holes in the butterfly valve will supply low fire air When firing into a positive chamber pressure rotate the air butterfly valve from the closed position in the direction of...

Page 13: ...urner c Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range specified on the datasheet for your burner 10 After ignition verify low fire flame a Shut off gas W...

Page 14: ...ff combustion air blower b Restart combustion air blower drive through purge cycle and ignite burner c Measure low fire gas pressure to the burner gas inlet Verify pressure at is within the range spec...

Page 15: ...X refer to step 1 for adjustment procedure to match the desired input determined in step 4 7 Measure gas pressure at the burner inlet Y and verify the pressure is within the range specified on the dat...

Page 16: ...for the proper operation of ventilating equipment 7 Test interlock sequence of all safety equipment and manually make each interlock fail noting that related equipment closes or stops as specified by...

Page 17: ...ng Clean the igniter No ignition The igniter is not correctly grounded to the burner Clean the threads on the igniter and the burner NOTE Do not apply grease to the threads on the igniter No ignition...

Page 18: ...The burner is unstable or produces soot smoke or excessive carbon monoxide The air gas ratio is out of adjustment Measure all the gas pressures and air pressures Compare these pressures to the documen...

Page 19: ...r mbar pounds sq in psi 14 5 x 10 millimeter mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 2 491 x 10 2 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kil...

Page 20: ...Off Valve Normally Closed Solenoid valves are used to automatically shut off the gas supply on a bypass gas system or on small capacity burners 760 Pressure Regulator The pressure regulator reduces g...

Page 21: ...Locations Burner Settings Parameters Low Fire High Fire Main gas pressure Gas pressure into the ratio regulator Bypass fuel differential pressure Tap E Chamber High fire input Fuel Flow Measurement D...

Page 22: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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