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Operating instructions

K3G400-AQ23-90

`

II 2G Ex d e ib IIB T3 Gb

IBExU14ATEX1122 X /01

`

Translation of the original operating instructions

54003-4-8670

5. CONNECTION AND START-UP

Before commencing work, take the measures specified in your risk
assessment, for the protection of employees.
In addition to the generally valid installation requirements for electrical
low-voltage equipment, the special requirements for setting up electrical
installations in the potentially explosive area must be observed.

5.1 Connecting the mechanical system

DANGER
Insufficient earthing

Electric shock
→ The fan must be earthed in the motor terminal box. There is

also a connection on the outside of the motor. The earthing
points on the fan frame or fan housing are no substitute for
protective earthing in the terminal box (only for dissipation of
static electricity).

CAUTION
Cutting and crushing hazard when removing device
from packaging

→ Carefully remove the device from its packaging, only

touching the housing. Strictly avoid shocks.# Wear safety
shoes and cut-resistant safety gloves.

CAUTION
Heavy load when taking out the device

Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging

together.

NOTE
Imbalance

Shortened device service life
→ Do not grasp or transport the device by the blades. Use

cloth cable loops, for example, to move the device using a
crane.# After installation, ensure that the impeller can
easilymove and that the impeller blades are not deformed or
bent and do not scrape anywhere.

NOTE
Mounting peripheral components

→ When mounting peripheral components or similar

attachments, make sure you use a suitable material (in terms
of contact points or contact surfaces) between rotating and
stationary parts.

→ When mounting such parts, you, the system

manufacturer, are responsible for maintaining the safety
distance in accordance with EN 14986, for example
between the impeller and housing.

NOTE
Shortened service life due to extreme loads

Examples of extreme loads include the effects of moisture,
corrosive chemical substances and vibrations. Examples of
extreme climatic stressing include extreme heat or cold or high
humidity.
→ Avoid extreme loads.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

;

The system may not introduce any forces into the device that place
stress on the frame structure and that affect the Ex-relevant gap (e.g.
uneven mounting level, air duct connections, or the like).

;

During installation, make sure not to bend or pry the device in order to
avoid mechanical tension.

;

Verify that all rotating parts can move freely. The device must be
installed such that the shaft is horizontal or vertical with the rotor facing
downwards.

;

During installation, ensure that the direction of rotation of the device is
correct.

;

Use suitable fastening hardware for the installation.

;

Remove any objects that are located in the exhaust zone of the fan or
near the fan blades.

;

After installation, ensure that the screws are tightened.

;

The device must not be subjected to impermissibly high vibration from
the system (vibration measurement as per chapter 7.4 Vibration
check is required on start-up and as part of regular maintenance).

If multiple ebm-papst fans are installed in one system, please
allocate serial numbers to the project and write them down so
that in the even of a potential defect, accurate information can be
provided about the range of devices affected.

5.1.1 Gap dimension

Radial gap dimension

The gap dimension between the impeller and inlet nozzle is set
by ebm-papst and is at least 1% of the contact diameter (see
chapter 4.1 Product drawing).

Axial gap dimension

The axial distance between pressure tap and impeller must be
at least 1% of the contact diameter; (see chapter 4.1 Product
drawing).
→ Remember to always check this distance in axial and radial

direction on start-up and when performing routine checking in
accordance with chapter 7.3 Maintenance interval. Operation
of the device with less than the minimum gap dimension is
not permissible.

5.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Explosion hazard

→ To dissipate electrostatic charges, the fan must be earthed

via the earthing point on the fan housing.# Operation of the
fan without earthing to dissipate electrostatic charges is not
permitted.

NOTE
Observe the minimum permissible temperature of -35°C
for connection of the cables at the terminals.

The terminals could be damaged.
→ Only connect the connection cables at temperatures above -

35°C.

Item no. 54003-5-9970 · ENG · Revision 90396 · Release 2016-09-21 · Page 8 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G400-AQ23-90

Page 1: ...ions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND NOTES 2 2 1 Levels of hazard warnings 2 2 2 Staff qualification 2 2 3 Basic safety rules 2 2 4 Electric...

Page 2: ...efects which impair safety must be rectified immediately Do not make any modifications additions or conversions to the device such as modifying the guard grille or attaching other equipment to the wal...

Page 3: ...el greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection A...

Page 4: ...IIA and IIB and temperature classes T1 to T3 Using the device only in stationary systems Using the device only in resonance free speed ranges to avoid spark formation Punctual complete performance of...

Page 5: ...min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 6 Attachment screws for terminal box cover tightening torque 3 5 0 5 Nm 7 Earth connection point M8 functional earth t...

Page 6: ...display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Cont...

Page 7: ...l number Ex identification II 2 G Ex d e ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Device group II use above ground not mining 2 Category 2 Zone 1 Category 3 Zone 2 G Ex a...

Page 8: ...may not introduce any forces into the device that place stress on the frame structure and that affect the Ex relevant gap e g uneven mounting level air duct connections or the like During installation...

Page 9: ...the terminal box from ebm papst have been inspected for their suitability The motor must be connected in accordance with EN 60079 14 Earth wire contact resistance to EN 61800 5 1 Compliance with the i...

Page 10: ...cting cables with terminals Open the terminal box To do so unscrew the seven attachment screws for tightening torque see chapter 4 1 Product drawing Take care when opening the terminal box cover Do no...

Page 11: ...onnections and cable glands have been tightened to the specified torque 5 3 3 1 Exchange of screwed cable glands and plug screws If you would like to replace screwed cable glands or plug screws for ex...

Page 12: ...tings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM...

Page 13: ...current motor level control coefficient motor speed parametrisable curve SELV 2 Din 2 Digital input 2 Parameter set 1 2 switching depending on EEPROM setting the valid used parameter set can be select...

Page 14: ...L2 L3 and PE are short circuited outside the potentially explosive area e g on the main switch Disconnect the connection line on the device When disconnecting be sure to disconnect the earth wire conn...

Page 15: ...load back pressure too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively r...

Page 16: ...l check by turning the rotor whilst switched off vibration test At least every 3 months Replace the device in the event of noise stiffness or bearing play Have the motor bearings replaced by ebm papst...

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