ebm-papst K3G400-AQ23-90 Operating Instructions Manual Download Page 14

Operating instructions

K3G400-AQ23-90

`

II 2G Ex d e ib IIB T3 Gb

IBExU14ATEX1122 X /01

`

Translation of the original operating instructions

54003-4-8670

5.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance. The strands must not be trapped
between the terminal box cover and housing.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see chapter 4.1 Product drawing.

;

Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.

;

Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

;

The supply lines to the add-on unit, e.g. exchanger, must conform to
the IP protection rating (see type plate). Do not route the cables over
any sharp-edged objects.

5.7 Switch on device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

5.8 Switching off the device

5.8.1 Switch off device during operation

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

5.8.2 Switching off the device for maintenance work

;

Switch off the device via the control input.

;

Disconnect the device from the supply voltage.

If the device (terminal box cover) has to be opened and disconnected
from the supply line, observe the following:

DANGER
Electrical load (>50 µC, 60 µJ) between mains wire and
protective earth connection after switching off the supply
when switching multiple devices in parallel.

Electric shock, risk of injury

→ Important! The terminal box cover must not be

opened within a potentially explosive area before the
wires (L1, L2, L3) and PE are short-circuited outside
the potentially explosive area (e.g. on the main switch).

;

Disconnect the connection line on the device.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

6. INTEGRATED PROTECTIVE FUNCTIONS

The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.

Malfunctions

Description / Function of
safety feature

Rotor position detection error

No automatic restart occurs.

Locked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line under-voltage (mains input
voltage outside of permitted
nominal voltage)

;

If the mains supply voltage

returns to permitted values, the
motor restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

If all phases are correctly

supplied again, the motor
automatically restarts after 10 -
40 s.

Overtemperature of motor,
electronics interior and power
electronics

No automatic restart. Reset the
instrument manually.

7. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.
When performing maintenance work on the fan, e.g. when cleaning the
fan impeller, the fan must be stationary and the circuit must be interrupted
and safeguarded against unintentional re-starting.

;

Wait until the device stops.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ When shutting off the device, note chapter 5.8 Switching off

the device.# Wait five minutes after disconnecting the
voltage at all poles before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after power
failure.

Risk of injury
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.# Wait until
the device stops.

→ Keep out of the device hazard zone.
→ After working on the device, remove any tools used or

other objects from the fan air paths.

If the device remains out of use for over four months, we
recommend switching the device on for at least three hours at
full speed to allow any condensate to evaporate and to move
the bearings.

;

Carry out inspections and cleanings according to the Ex protection
class so that no dirt deposits form.

Malfunction/error

Possible cause

Possible remedy

Item no. 54003-5-9970 · ENG · Revision 90396 · Release 2016-09-21 · Page 14 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G400-AQ23-90

Page 1: ...ions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND NOTES 2 2 1 Levels of hazard warnings 2 2 2 Staff qualification 2 2 3 Basic safety rules 2 2 4 Electric...

Page 2: ...efects which impair safety must be rectified immediately Do not make any modifications additions or conversions to the device such as modifying the guard grille or attaching other equipment to the wal...

Page 3: ...el greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection A...

Page 4: ...IIA and IIB and temperature classes T1 to T3 Using the device only in stationary systems Using the device only in resonance free speed ranges to avoid spark formation Punctual complete performance of...

Page 5: ...min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 6 Attachment screws for terminal box cover tightening torque 3 5 0 5 Nm 7 Earth connection point M8 functional earth t...

Page 6: ...display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Cont...

Page 7: ...l number Ex identification II 2 G Ex d e ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Device group II use above ground not mining 2 Category 2 Zone 1 Category 3 Zone 2 G Ex a...

Page 8: ...may not introduce any forces into the device that place stress on the frame structure and that affect the Ex relevant gap e g uneven mounting level air duct connections or the like During installation...

Page 9: ...the terminal box from ebm papst have been inspected for their suitability The motor must be connected in accordance with EN 60079 14 Earth wire contact resistance to EN 61800 5 1 Compliance with the i...

Page 10: ...cting cables with terminals Open the terminal box To do so unscrew the seven attachment screws for tightening torque see chapter 4 1 Product drawing Take care when opening the terminal box cover Do no...

Page 11: ...onnections and cable glands have been tightened to the specified torque 5 3 3 1 Exchange of screwed cable glands and plug screws If you would like to replace screwed cable glands or plug screws for ex...

Page 12: ...tings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM...

Page 13: ...current motor level control coefficient motor speed parametrisable curve SELV 2 Din 2 Digital input 2 Parameter set 1 2 switching depending on EEPROM setting the valid used parameter set can be select...

Page 14: ...L2 L3 and PE are short circuited outside the potentially explosive area e g on the main switch Disconnect the connection line on the device When disconnecting be sure to disconnect the earth wire conn...

Page 15: ...load back pressure too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively r...

Page 16: ...l check by turning the rotor whilst switched off vibration test At least every 3 months Replace the device in the event of noise stiffness or bearing play Have the motor bearings replaced by ebm papst...

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