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Operating instructions

K3G400-AQ23-90

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II 2G Ex d e ib IIB T3 Gb

IBExU14ATEX1122 X /01

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Translation of the original operating instructions

54003-4-8670

2. SAFETY REGULATIONS AND NOTES

Read the operating instructions carefully before working on the device
and every time before using it. Observe the following safety instructions
to prevent malfunctions or danger to persons. These operating
instructions are to be regarded as part of the device. Keep the operating
instructions close to the product so that users can access them at any
time. The device may only be sold or passed on together with the
operating instructions. The operating instructions must be accessible for
the operating and maintenance personnel. These operating instructions
may be duplicated and forwarded for information about potential dangers
and their prevention.

2.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

2.2 Staff qualification

Only electricians specialising in electrical explosion protection may
install the device, perform the test run and work on the electrical system.
The device may only be unpacked, operated, switched on or off, set,
used, run, disassembled and transported by suitable, qualified, trained
and authorised personnel.

2.3 Basic safety rules

A risk assessment in accordance with the Industrial Safety Regulation
(BetrSichV) must be performed before any use of the device. The safety
hazards associated with the device must be assessed again following
installation in the final product.
Observe the following when working on the unit:

;

The device is only to be used in proper technical working order for its
intended purpose, in a safe manner with attention to potential dangers
and in accordance with the operating instructions.

;

Any faults and defects which impair safety must be rectified
immediately.

;

Do not make any modifications, additions or conversions to the
device (such as modifying the guard grille or attaching other
equipment to the wall ring) without the approval of ebm-papst.

;

Modifications to the device result in loss of Ex approval. ebm-papst
Mulfingen GmbH & Co. KG does not accept any liability for resultant
damage.

2.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals; see
chapter 7.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Live terminals and connections even with device
switched off

Electric shock, unintentional triggering of an ignition spark and
capacitive residual voltage can cause an ignition spark in the
event of a short circuit.

→ Before disconnecting the wires in the terminal box,

short-circuit the wires (L1, L2, L3) and PE outside the
explosion-hazard area, see chapter 5.8.2 Switching off
the device for maintenance work. #Wait five minutes
following all-pole disconnection of the voltage before
opening the terminal box.

CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller

The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after power
failure.

Risk of injury
→ Keep out of the device danger zone.# When working on the

device, switch off the mains power and ensure that it cannot
be switched back on.

→ After working on the device, remove any tools used or

other objects from the device.

2.5 Safety and protective functions

DANGER
Protective device missing and protective device not
functioning

Without a protective device there is a risk of serious injury, for
instance if the hands reach or are sucked into the device during
operation.
→ Operate the device only with a fixed protective device and

guard grille.# The fixed protective device must be able to
withstand the kinetic energy of a fan blade that becomes
detached at maximum speed. There must not be any gaps
which it is possible to reach into with the fingers, for example.

→ The device is a built-in component. As the operator, you

are responsible for ensuring that the device is secured
adequately.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

Item no. 54003-5-9970 · ENG · Revision 90396 · Release 2016-09-21 · Page 2 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G400-AQ23-90

Page 1: ...ions are available in other languages on our website www ebmpapst com 2 2 SAFETY REGULATIONS AND NOTES 2 2 1 Levels of hazard warnings 2 2 2 Staff qualification 2 2 3 Basic safety rules 2 2 4 Electric...

Page 2: ...efects which impair safety must be rectified immediately Do not make any modifications additions or conversions to the device such as modifying the guard grille or attaching other equipment to the wal...

Page 3: ...el greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection A...

Page 4: ...IIA and IIB and temperature classes T1 to T3 Using the device only in stationary systems Using the device only in resonance free speed ranges to avoid spark formation Punctual complete performance of...

Page 5: ...min 10 mm max 14 mm tightening torque 6 0 6 Nm standard value depending on cable 6 Attachment screws for terminal box cover tightening torque 3 5 0 5 Nm 7 Earth connection point M8 functional earth t...

Page 6: ...display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Cont...

Page 7: ...l number Ex identification II 2 G Ex d e ib IIB T3 Gb Element Explanation Ex marking according to 2014 34 EU II Device group II use above ground not mining 2 Category 2 Zone 1 Category 3 Zone 2 G Ex a...

Page 8: ...may not introduce any forces into the device that place stress on the frame structure and that affect the Ex relevant gap e g uneven mounting level air duct connections or the like During installation...

Page 9: ...the terminal box from ebm papst have been inspected for their suitability The motor must be connected in accordance with EN 60079 14 Earth wire contact resistance to EN 61800 5 1 Compliance with the i...

Page 10: ...cting cables with terminals Open the terminal box To do so unscrew the seven attachment screws for tightening torque see chapter 4 1 Product drawing Take care when opening the terminal box cover Do no...

Page 11: ...onnections and cable glands have been tightened to the specified torque 5 3 3 1 Exchange of screwed cable glands and plug screws If you would like to replace screwed cable glands or plug screws for ex...

Page 12: ...tings Factory settings with which the device is pre set by ebm papst Control mode parameter set 1 PWM controlling Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM...

Page 13: ...current motor level control coefficient motor speed parametrisable curve SELV 2 Din 2 Digital input 2 Parameter set 1 2 switching depending on EEPROM setting the valid used parameter set can be select...

Page 14: ...L2 L3 and PE are short circuited outside the potentially explosive area e g on the main switch Disconnect the connection line on the device When disconnecting be sure to disconnect the earth wire conn...

Page 15: ...load back pressure too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively r...

Page 16: ...l check by turning the rotor whilst switched off vibration test At least every 3 months Replace the device in the event of noise stiffness or bearing play Have the motor bearings replaced by ebm papst...

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