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Operating instructions

K3G560-PB31-61

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least three hours
once a month to move the bearings and allow any condensate
that may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Broken motor winding Replace device
Inadequate cooling

Improve cooling.
Allow the device to
cool down.

Ambient temperature
too high

Reduce the ambient
temperature. Allow
the device to cool
down.

Impermissible
operating point (e.g.
back pressure too
high)

Correct the operating
point. Allow the
device to cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Warning/status codes

The LED on the electronics housing shows the motor status with various
colors and flash codes. The flash codes have a frequency of 2 Hz.
Each flash code is followed by a pause lasting 3 seconds. The following
colors are used: Green: no warning or fault. Orange: There is a warning.
No user intervention is required for warnings. Red: There is at least one
error. See the following table. If there are multiple simultaneous errors,
their associated flash codes are displayed in succession. If there are
simultaneous warnings and errors, only the errors are displayed.

Number of
pulses

Motor
status -
LED red

Manual
reset
required

Possible
cause

Possible
remedy

1

Phase
failure or
line
undervoltage

no

Missing
phase
Poor grid
quality

Check line
voltage

3

Output
stage
overheating.

yes

Dirty
electronics
housing.

Improve
cooling.

4

Communication
error
between
master
controller
and slave
controller

no

External
supply
applied via
Vout for
setting
parameters.
Internal
error.

Switch off
line voltage
- wait
- switch
back on.

6

Motor
overheating

yes

Ambient
temperature
too high.
Impermissible
operating
point.

Lower the
ambient
temperature.
Correct
the
operating
point.

7

Hall sensor
fault

yes

Internal error Switch off

line voltage
- wait
- switch
back on.

8

Motor
blocked

no

Mechanical
blockage

Switch off
- Verify
isolation
from supply
- Check
rotor
freedom of
movement.

9

Speed limit
exceeded

no

-

-

Item no. 56891-5-9970 · ENU · Change 200264 · Approved 2019-02-08 · Page 14 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G560-PB31-61

Page 1: ...a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installatio...

Page 2: ...rical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to b...

Page 3: ...stationary systems Performing all maintenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter...

Page 4: ...ustrated or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 2 0 3 Nm 3 Tightening torque 1 5 0 2 Nm 4 Inlet ring with pressure tap k factor 348 5 Mounting...

Page 5: ...n a standardized measurement setup 3 4 Technical description Weight 51 8 kg Size 560 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Shee...

Page 6: ...tion engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with an Ssc value greater tha...

Page 7: ...ustomer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment Only connect the device to circuits that can be switched off with an all pole disconnect...

Page 8: ...onnections For tightening torques see Chapter 3 1 Product drawing NOTE Tightness and strain relief are dependent on the cable used This must be checked by the user Fig 2 Recommended stripped lengths i...

Page 9: ...ible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example 4 4 Factory settings Factory settings made for the device by ebm papst Mode parameter set 1 PWM...

Page 10: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 11: ...put Ri 100K characteristic curve parameterizable fPWM 1k 10KHz SELV D159 2 Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active p...

Page 12: ...operating instructions 4 7 Equivalent circuit diagrams Item no 56891 5 9970 ENU Change 200264 Approved 2019 02 08 Page 12 16 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 13: ...sively high vibration levels and possibly resonant frequencies must be determined in the course of fan commissioning Either run through the resonant range as quickly as possible with speed control or...

Page 14: ...ply correct connection see connection diagram Broken motor winding Replace device Inadequate cooling Improve cooling Allow the device to cool down Ambient temperature too high Reduce the ambient tempe...

Page 15: ...ng If cleaning agents have been used rinse these off with clean water If severe corrosion is visible on load bearing or rotating parts switch off the device immediately and replace it Repair of load b...

Page 16: ...RNING Heavy parts of the product may drop off Some of the product components are heavy These components could drop off during disassembly This can result in fatal or serious injury and material damage...

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