background image

2.1.  Sensor installation 

 

The 

WSPS 05 

is intended for inline measurements.  

o

  Therefore the sensor should be integrated at a circulating, respectively turbulent 

point of the hydraulic system in order to generate reliable measurements.  

o

  Please make sure that maximum limits for flow rate and pressure are not exceeded. 

o

  The time to reach balance on the sensor can vary and depends on a number of 

factors, such as the oil’s viscosity. 

 

  Connect the provided cable to your monitoring and evaluation system. (see also pin 

assignment in chapter 5.3) 

 

  Connect the sensor cable to the 

WSPS 05

 by using the plug. 

 

 

 

 

 

 
 

 The sensor is now ready for operation. 

 
 

2.2.  Evaluating measurements 

Green range (0...70% saturation) 

The presence of free water is unlikely. The water solved in the oil is not a threat!  
 

Yellow range (70...90% saturation

The presence of free water in small amounts is probable. Additional measurements and 
actions to reduce the water content are suggested. 
 

Red range (90...100% saturation)

 

Water is present in its free form. It is a threat and a potential danger of the hydraulic or 
lubricating system. 

Actions to reduce the water content in the fluid are urgently necessary! 

 
The calculation to mg/kg (ppm)

– water content is only possible with the specifically 

saturation characteristic.  
Saturation characteristics for specific oils are available upon request. 

Summary of Contents for WSPS 05

Page 1: ...WSPS 05 Online sensor for water in oil diagnostics Instruction manual Version 1 6 Serial no Version valid from 25 11 2015 ...

Page 2: ...ng principle 4 2 1 Sensor installation 5 2 2 Evaluating measurements 5 3 MAINTENANCE 6 3 1 Sensor cleaning 6 4 CALIBRATION 6 4 1 Water saturation 6 4 2 Integrated temperature sensor 6 5 APPENDIX 7 5 1 Technical Data 7 5 2 Dimensions 7 5 3 Pin assignment 8 5 4 Sensor characteristic 8 5 5 Application areas compatibility 9 5 6 Trouble shooting 9 5 7 Shipment 9 ...

Page 3: ...nstructions which guarantee safe handling and support your devices unobjectionable condition Therefore it is a necessity for all people who operate install or maintain this device to mind this manual 1 2 Conventional use With this WSPS 05 you have purchased an effective diagnostic system for the saturation level of water in oil It operates very reliable and meets the requirements of daily use The ...

Page 4: ...ectric for interelectrode capacitance This foil is capable of absorbing water molecules due to its microporous structure This absorption causes a change in capacity of this element which is converted into the output signal between 4 and 20 mA Measurements are the water saturation of the fluid in percent which is direct proportional to the output signal of the sensor see also the characteristic of ...

Page 5: ...o the WSPS 05 by using the plug The sensor is now ready for operation 2 2 Evaluating measurements Green range 0 70 saturation The presence of free water is unlikely The water solved in the oil is not a threat Yellow range 70 90 saturation The presence of free water in small amounts is probable Additional measurements and actions to reduce the water content are suggested Red range 90 100 saturation...

Page 6: ...calibrated based on defined salt solutions It is recommended to carry out an annual examination of the calibration by comparison with a hygrometer in air In case of variations 5 the sensor is to be sent to the manufacturer for a new calibration 4 2 Integrated temperature sensor Upon delivery of the WSPS 05 the integrated temperature sensor is calibrated An annual examination of the calibration at ...

Page 7: ...pressure 0 25 bar 0 362 5 psi Flow velocity 2 m s 6 6 ft s Ambient temperature 25 85 C 13 F 185 F Temperature range of fluid 40 90 C 40 F 194 F temporary 100 C 212 F Survival temperature 90 C 194 F Storage temperature 40 100 C 40 F 212 F Power supply 12 30 VDC Analogue outputs 2 x 4 20 mA Protection class IP 65 Screw thread G Ohmic resistance 5 2 Dimensions ...

Page 8: ... 4 20 mA Saturation Pin 3 12 30 V DC Pin 4 Output 4 20 mA Temperature Cable color Connection cable 1 brown 12 30 V DC 2 white 4 20 mA Saturation 3 blue 12 30 V DC 4 black 4 20 mA Temperature 5 4 Sensor characteristic 1 4 3 2 1 2 3 4 mA 12 30 V DC 0 V DC 1 3 WSPS 05 2 4 ...

Page 9: ...cleaning the sensor and checking cables for brakes Any other case requires sending in the WSPS 05 sensor to Eaton Technology GmbH Altlussheim branch in order to recover the functions A brief description of the problem would expedite the trouble shooting and the repair process To check your warranty or to answer questions by phone we need the serial number and the date of purchase of the instrument...

Page 10: ...e list of Eaton s filtration products 2012 Eaton Corporation All Rights Reserved All trademarks and registered trademarks are the property of their respective owners Litho USA All information and recommendations appearing in this brochure concerning the use of products described herein are based on tests believed to be reliable However it is the user s responsibility to determine the suitability f...

Reviews: