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8

B. Reassembly 

Before reassembly of the servo valve, coat all parts with
hydraulic fluid and replace all seals and gasket.

For proper reassembly, an alignment tool (Figure 5) must be
used. This tool can be procured from any Vickers branch. It
is the only special tool required.

C. Spool Centering 

Assemble sleeve sub-assembly (36) flush with body (37) at
the adapter end (13), then, assemble torque motor so hole
which normally receives the threaded end of the pilot spool is
aligned with the threaded end of the alignment tool.

NOTE

Alignment tool must be clean before using.

Tighten down the torque motor and remove the alignment
tool. Assemble the pilot spool to the torque motor. Install the
valve on the system and adjust the pilot spool for center at
the torque motor armature nut with a 3/64 Allen wrench.
Replace the cover and trim if necessary as outlined in null
adjustment paragraph, page 7.

Reassembly is in reverse order of disassembly. Follow index
numbers of Figure 6 in reverse order.

Model Number

Torque

lbf. in.

SA4-03-**–**–10, 11, 12
SA4-03-**–**–13, 14, 15
SA4-06-**–**–10, 11
SA4-06-**–**–12, 13

35 – 40
80 – 85
35 – 40
80 – 85

Table 1.  Mounting Bolt Torque

D. Product Life 

The longevity of these products is dependent upon
environment, duty cycle, operating parameters and system
cleanliness. Since these parameters vary from application to
application, the ultimate user must determine and establish
the periodic maintenance required to maximize life and
detect potential component failure.

Figure 5.  Alignment Tool (938710)

.2497

1.00

8.37

.37

2.37

.125 Dia.

+.0000
–.0002 Dia.

Heavy Knurl

.112 Dia. for
#4-48 Thd.

Drill Rod

Hardened and Ground

Rock “C” 50-54

Summary of Contents for Vickers SA4-03 1 Series

Page 1: ...I 3060 S Revised 9 1 87 Two Stage Servo Valves SA4 03 1 SA4 06 1 Overhaul Manual Vickers Servo Valves...

Page 2: ...n 5 A System Control 5 B Amplifier 5 C Servo Valve 5 V Installation 6 A Flushing 6 B Mounting 6 C Hydraulic Fluid Recommendations 6 D Electrical Connection 6 E Start up 7 F Null Adjustment 7 G Linkage...

Page 3: ...3 EEaton Hydraulics Incorporated 2000 All Rights Reserved...

Page 4: ...verhaul information for the SA4 Series Servo Valve Units are identified on the nameplate Figure 1 schematically illustrates the construction in cross section Servo valves are comprised of a rectangula...

Page 5: ...ure is always present against the 1A end area of the main spool Since the 2A end area of the main spool is twice that of the effective area on the 1A end the same pressure on both ends or greater area...

Page 6: ...vo may be attached directly to a prepared flat ported face of the work unit The sub plate SVGM2 03 10 or SVGM2 06 10 permits pipe connections with the work unit Manifolds SVGM1 03 10 SVGM5 06 11 and S...

Page 7: ...tolerance within the valve To accomplish this it is necessary to keep the pilot spool moving within the deadband of the valve In every application dither of 60 400 cycles must be applied to the pilot...

Page 8: ...d adjust the pilot spool for center at the torque motor armature nut with a 3 64 Allen wrench Replace the cover and trim if necessary as outlined in null adjustment paragraph page 7 Reassembly is in r...

Page 9: ...pilot spool Refer to page 8 y direction One torque motor coil inoperative With the amplifier or signal source turned off check the torque motor coils for either an open or shorted condition by placing...

Page 10: ...ne coil and across pins C and D for the other Check all four pins to ground Servo valve mounting bolts too tight Loosen the four servo valve mounting bolts and tighten to the values specified in Secti...

Page 11: ...Spool S A 1 1 1 1 1 1 1 1 1 21 214319 Pilot Spool Slv 1 1 1 1 1 1 1 1 1 22 7076 Pipe Plug 1 1 1 1 1 1 1 1 1 23 225199 Plug 1 1 1 1 1 1 1 1 1 24 223055 Spring 1 1 1 1 1 1 1 1 1 25 177850 Screw 3 3 3 3...

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