Eaton Vickers M2-200 Series Overhaul Manual Download Page 10

10

2.  

Shaft End.

 Remove the shaft key and foot mounting

(if used). Remove the snap ring from the body and tap the
cover end of the shaft to force out the shaft and front bearing.
If it is necessary to remove the bearing from the shaft,
support the inner race in an arbor press while pressing the
shaft out.

Remove the oil seal and tap out the inner bearing by
inserting a punch in the cover end of the body.

C. Inspection and Repair

1.  Discard the used oil seal and o-rings. Clean all parts

in mineral oil solvent and place them on a clean surface for
inspection.

2.  Check for wearing surfaces of the body, pressure

plate, ring and rotor for scoring and excessive wear. Remove
light scoring by lapping. Replace any scored or worn parts.

3.  Inspect the vanes for burrs, wear and excessive play

in the rotor slots. Check that vanes do not stick in the rotor
slots. They should move from their own weight when both
rotor and vanes are dry. Replace any defective vanes.

4.  Rotate the bearing on the shaft while applying pres-

sure to check for wear, looseness, roughness and pitted or
cracked races.

5.  Inspect the oil seal journal on the shaft for scoring or

wear. Replace the shaft if marks cannot be removed by light
lapping.

6.  Inspect vane rocker arms for wear and loss of ten-

sion. Replace the rotor sub-assembly if rocker arms are
defective.

D. Reassembly

Coat all parts with clean hydraulic oil to facilitate reassembly
and provide initial lubrication.

1.  

Shaft End.

 Place the body on a block, shaft end up.

With a driver which contacts the outer race only, seat the
inner bearing in the body.

Press the shaft seal into the body with the sealing lip facing
the cover end. Use a driver which will apply force only near
the seal periphery. Be certain the seal is firmly in place and is
not cocked.

Press the outer bearing onto the shaft while supporting the
inner race. Cover the shaft splines with tape or a bullet and
install the shaft. The outer bearing must seal firmly in the
body. Install the snap ring which retains the shaft and
bearing. If a mounting bracket is used, it can be installed
now. Tighten the screws evenly to prevent cocking. Install
the shaft key.

3.  

Cover End.

 Place the unit on blocks, shaft end

down. Install the o-ring in the groove in the body. Insert both
locating pins in the body face. Place the ring on a clean
smooth surface and insert the rotor inside the ring. Insert the
vanes into the rotor slots, being sure the rocker arm is
properly located behind each individual vane on both sides
of the rotor. The ring, rotor and vanes are now installed on
the locating pins.

NOTE

On -13 design models, pin location makes it
impossible to assemble the ring incorrectly.

When installing the vanes, be certain they rest squarely in
the slots and not on the rocker arms. Check this by turning
the shaft by hand and noting whether any vane extends
beyond the side of the rotor.

Position the pressure plate on the locating pins and install
the pressure plate o-ring and the wave washer. Install the
o-ring in the cover and carefully place the cover over the
plate and wave washer against the ring. Be sure the washer
and o-ring are not dislocated. slowly rotate the cover to its
correct position with relation to the body (see Figure 6).
Install the cover screws and washers and tighten them to the
torque shown in Figure 7. Turn the shaft by hand to be
certain there is no binding.

Section VII 

 Testing

Vickers Mobile application engineering personnel should be
consulted for test stand circuit requirements and construc-
tion. If test equipment is available, the motor should be
tested at recommended speeds and pressures shown on
installation drawings (see Table 1).

Summary of Contents for Vickers M2-200 Series

Page 1: ...M 2700 S Revised 09 01 86 Vane Motors M2 200 M2 300 M2 400 and M2 500 Series Overhaul Manual Vickers Vane Motors...

Page 2: ...ion and Operating Instructions A Installation Drawings 6 B Drive Connections 6 C Shaft Rotation 7 D Hydraulic Tubing 7 E Hydraulic Fluid Recommendations 7 F Overload Protection 8 G Port Positions 8 V...

Page 3: ...ays include the complete unit model number as stamped on the motor cover Motors of the 13 design will be referred to in the discussion which follows in Sections II through VII but information is essen...

Page 4: ...s The vanes slide radially in the rotor slots to follow the cam contour of the ring Rocker arms hold the vanes out against the ring The rotor is splined to the output shaft The shaft is sup ported by...

Page 5: ...cated on vane 9 As any two successive vanes pass the A and A1 slots fluid between them is trapped and carried to the B and B1 slots Here the distance between the rotor and ring is decreasing and the f...

Page 6: ...i higher than system pressure is obtained by placing a 30 psi check valve between the pump and directional valve and sampling pressure ahead of the check valve see Figure 5 S2 Connection No Shuttle Va...

Page 7: ...passed pump tests similar to those used in developing the antiwear type hydraulic oils b Meet the viscosity recommendations shown in Table 3 This table summarizes oil types recommended for use with V...

Page 8: ...he system and or by proper filtration of the air 5 Proper oil filling and servicing of filters breathers reservoirs etc cannot be overemphasized 6 Good system and reservoir design will insure that aer...

Page 9: ...otor Make certain sufficient hydraulic fluid is available to the motor Check motor drive speed System overload relief valve set too low Check pressure and reset relief valve Motor requiring excessive...

Page 10: ...ain the seal is firmly in place and is not cocked Press the outer bearing onto the shaft while supporting the inner race Cover the shaft splines with tape or a bullet and install the shaft The outer b...

Page 11: ...mbly View M2 500 Series Only Screw Flange O ring Washer not used on M2 200 series Cover O ring Wave Washer Pressure Plate O ring Ring Pin Screw Screw Flange O ring M2 500 Series Only Vane Rotor Sub as...

Page 12: ...Ring Overpass Holes Added Pins Relocated Overpass Holes Added Figure 8 Change from 12 to 13 Design Series Nomencl t re Design Series Nomencl t re Design Series Nomenclature 11 12 13 Series Nomenclatu...

Page 13: ...ation 0000 All rights reserved Printed in U S A Eaton Hydraulics 15151 Highway 5 Eden Prairie MN 55344 Telephone 612 937 7254 Fax 612 937 7130 www eatonhydraulics com 46 New Lane Havant Hampshire PO9...

Reviews: