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IB01602016E

Instructional Booklet

Page

 

6

Effective: March 2014

O & M Manual for the RLC1

Automatic Transfer Switch

SECTION 2: RECEIVING, HANDLING, AND 

STORAGE

2.1  Receiving

Every effort is made to ensure that the ATS equipment arrives at 

its destination undamaged and ready for installation.  The packing 

is designed to protect the internal components as well as the 

enclosure.  Care should be exercised, however, to protect the 

equipment from impact at all times.  Do not remove the protective 

packaging until the equipment is at the installation site and ready 

to be installed.

When the ATS equipment reaches its destination, the customer 

should inspect the shipping container for any obvious signs of 

rough handling and/or external damage that occurred during trans-

portation.  Record any external and internal damage for reporting 

to the transportation carrier and to the Eaton sales representative, 

once a thorough inspection is complete.  All claims should be as 

specific as possible and include the Shop Order and General Order 

numbers.

A shipping label affixed to the shipping container includes a vari-

ety of equipment and customer information, such as General 

Order and catalog numbers.  Make certain that this information 

matches the other shipping paper information.

Each ATS enclosure is packaged in its own box. Do not discard 

the packing material until the equipment is ready for installation.

Once the packaging is removed from the shipment, the enclosure 

door can be opened.  A plastic bag of documents will be found in 

the enclosure.  Important documents, such as wiring diagrams and 

appropriate instruction leaflets are enclosed within the bag and 

should be filed in a safe place.

2.2  Handling

As previously mentioned, ATS equipment is packaged in its own 

box.  Protect the equipment from impact at all times and do not 

double stack.  Once the equipment is at the installation site and 

ready to be installed, the packaging material can be removed.  

Refer to Section 4 of this manual for specific installation instruc-

tions.

2.3  Storage

Although well packaged, this equipment is not suitable for outdoor 

storage.  The equipment warranty will not be applicable if there is 

evidence of outdoor storage.  If the equipment is to be stored 

indoors for any period of time, it should be stored with its protec-

tive packaging material in place.  Protect the equipment at all 

times from excessive moisture, construction dirt, corrosive condi-

tions, and other contaminants.  It is strongly suggested that the 

package-protected equipment be stored in a climate-controlled 

environment of -20 to 65°C (-4 to 149°F), with a relative humid-

ity of 80% or less.  Do not, under any circumstance, stack other 

equipment on top of an ATS equipment enclosure, whether pack-

aged or not.

SECTION 3: EQUIPMENT DESCRIPTION

3.1 Introduction

The Eaton Residential ATS is assembled and tested at the factory.  

It is designed to be used in conjunction with standby power distri-

bution equipment to provide an alternate source of power to criti-

cal circuits in the event that the primary power source is 

interrupted.

This ATS monitors both utility and generator power sources and 

automatically transfers critical load circuits between the two 

sources, depending on which source is available.  The utility 

power source is preferred and will remain connected to the switch 

if it is available.

3.2 Power Panel

The power panel is used for making load, power, and neutral con-

nections.  The power contactor is mounted on a steel baseplate 

(Figure 6).

3.2.1   Main Contacts

This ATS incorporates a power contactor. The main contacts con-

nect and disconnect the load to and from the different power 

sources. The power contactor is mechanically and electrically 

interlocked to prevent the two sets of main contacts from being 

closed simultaneously.

Figure 6. Typical Power Panel for 100 A Model.

Summary of Contents for RLC1

Page 1: ...r the RLC1 Automatic Transfer Switch Instructional Booklet Description Page 1 Introduction 2 2 Receiving Handling and Storage 6 3 Equipment Description 6 4 Installation and Wiring 9 5 Functional Testi...

Page 2: ...r claims against the purchaser or user by its cus tomers resulting from the use of the information and descriptions contained herein 1 1 2 Safety Precautions All safety codes standards and or regulati...

Page 3: ...avail able the ATS remains connected to the generator power source ATSs automatically perform the transfer function and include three basic elements 1 Main contacts to connect and disconnect the load...

Page 4: ...rrent rating of this equipment is 100A and applicable at 240 Vac 60 Hz The ATS equipment is enclosed in a NEMA 3R enclosure and listed for UL applications 1 4 Environmental and Operational Conditions...

Page 5: ...t age underfrequency overfrequency if applicable setpoint ranges for the nominal voltage and frequency setting for a time exceeding 0 5 seconds after the Time Delay Emergency Fail TDEF time delay expi...

Page 6: ...mpact at all times and do not double stack Once the equipment is at the installation site and ready to be installed the packaging material can be removed Refer to Section 4 of this manual for specific...

Page 7: ...Starting TDES This feature provides a time delay of the signal to initiate the engine generator start cycle in order to override momentary power outages or voltage fluctuations of Utility Fixed at 3 S...

Page 8: ...to transfer the load circuit to the Generator power supply All Feature 26 monitoring and protection functions are Fail safe operations 26P All Phase Undervoltage Protection Adjustable Undervoltage Dro...

Page 9: ...are listed for application by UL In addition Eaton ATSs are listed in File E38116 by Underwriters Laboratories Inc under Standard UL 1008 This standard covers the requirements for ATSs intended for us...

Page 10: ...hoose a location that offers a flat rigid mounting surface capa ble of supporting the weight of the enclosed ATS equipment see Figure 8 100 A and 200 A Standard Figure 9 100 A SE Figure 10 200 A SE Pr...

Page 11: ...it www eaton com Instructional Booklet Effective March 2014 Page 11 O M Manual for the RLC1 Automatic Transfer Switch Figure 9 Dimensions and Plan View of SE RLC1 ATS in 100 A Figure 10 Dimensions and...

Page 12: ...ATSs Carefully strip the insulation from the power cables to avoid nick ing or ringing of the conductor strands Prepare the stripped con ductor termination end by cleaning it with a wire brush If alu...

Page 13: ...re 15 the ATS 1 and the generator 2 are connected to the power supply The ATS 1 and emergency distribution panel 3 receive utility power from a dedicated breaker in the utility service panel 4 The ATS...

Page 14: ...nother typical installation for loads can be considered see Figure 17 Refer to Figure 18 for a loads connection dia gram Figure 17 Typical Installation of a Residential or Light Commercial ATS The swi...

Page 15: ...Phase A Utility Phase C Phase B Phase A Generator Phase C Phase B Phase A Generator Utility Utility Generator Control Power Generator K1 Com K1 NO DC_Output Generator Closed K2 Com K2 NO Earth Ground...

Page 16: ...ove terminal block wiring Step 1 Figure 20 shows two tension clamp terminal blocks There is a large one and small one but the operation is the same for both A small tool such as a blade screwdriver wi...

Page 17: ...tral voltages across the generator line terminals to ensure that the generator emergency voltage is correct If necessary make adjustments to the voltage regulator on the generator according to the man...

Page 18: ...or move the lever down to go to generator 7 Once the manual operation is complete and automatic opera tion is desired connect the sources of power 8 Check for 120 Vac at the plug across the Utility Ut...

Page 19: ...ust or foreign matter is present a more frequent maintenance schedule should be followed It is suggested that visual inspections of the equipment be made on a regular basis not just during regularly s...

Page 20: ...the con ductor surfaces due to arcing Inspect the secondary control connections for damage and control wiring for insulation integrity c Inspect the contactor for dust dirt soot grease moisture or co...

Page 21: ...For more information visit www eaton com Instructional Booklet Effective March 2014 Page 21 O M Manual for the RLC1 Automatic Transfer Switch 7 3 Maintenance Log DATE ACTION Example 01 01 04 Inspected...

Page 22: ...rts Table 4 lists the part numbers to use when ordering replacement components To order replacement components contact an authorized Eaton sales repre sentative Figure 25 Field Replaceable Components...

Page 23: ...GROUND CABLE CONNECTIONS NEUTRAL JUMPER NEUTRAL CABLE CONNECTIONS COMPONENT PART NUMBER ATS MODEL Contactor 8160A99G51 100 A Contactor 8160A99G52 200 A ATC 100 Controller ATC 100 100 200 A Harness RL...

Page 24: ...REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or...

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