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Instructional Booklet

Page

 

16

Effective:  March 2014

O & M Manual for the RLC1

Automatic Transfer Switch

For more information visit: www.eaton.com

IB01602016E

4.8  Preliminary Checks

After the ATS enclosure is installed and power cables are con-

nected to the equipment, thoroughly inspect the unit to ensure 

that no tools were left inside and that the cabinet is free of debris.  

If necessary, use a vacuum cleaner to remove any and all con-

struction or installation debris from the equipment.

Read and understand all labels on the equipment.  Review and 

understand the wiring diagrams supplied with the equipment.  

Note any optional accessories that may have been furnished with 

this unit and review their operation.

Verify that the phase-to-phase line voltages of both the utility and 

generator power sources are the same and that they match the 

rated voltage as indicated on the ATS ratings label.

4.9  Terminal Block Wire Installation and Removal

Proceed with the following steps and associated figures to install 

or remove terminal block wiring.

Step 1: 

Figure 20 shows two tension clamp terminal blocks.  

There is a large one and small one, but the operation is the 

same for both.  A small tool, such as a blade screwdriver, 

will be pushed into the square hole next to the wire hole 

and a wire will be inserted into the larger circular hole on 

the outer edge.

Figure 20.  Tension Clamp Terminal Blocks.
Step 2:

  Begin by inserting a small, blade screwdriver into the 

square (tool) hole with the flat surface of the screwdriver 

against the back wall of the hole (see Figure 21).  With a 

little bit of force, push the screwdriver in on a slight angle 

toward the center of the clamp.  Be sure to slide it in until 

it clicks. You will then see the clamp open in the wire 

hole.

Figure 21.  Screwdriver Inserted in the “Tool” Hole.

Step 3:

 Once the screwdriver is in place, obtain a stripped wire 

(strip about 0.25 in.) and insert it into the larger circular 

wire hole.  Push the wire in until it can go no further (see 

Figure 22).

Figure 22.  Wire Inserted in the “Wire” Hole.

CAUTION

SEVERE EQUIPMENT DAMAGE CAN RESULT IF THE UNIT IS NOT 

APPLIED AT PROPER VOLTAGE.  DO NOT ENERGIZE THE EQUIP-

MENT IF THE SUPPLY VOLTAGES DO NOT MATCH EQUIPMENT 

RATINGS LABEL.

TOOL HOLE

WIRE HOLE

Summary of Contents for RLC1

Page 1: ...r the RLC1 Automatic Transfer Switch Instructional Booklet Description Page 1 Introduction 2 2 Receiving Handling and Storage 6 3 Equipment Description 6 4 Installation and Wiring 9 5 Functional Testi...

Page 2: ...r claims against the purchaser or user by its cus tomers resulting from the use of the information and descriptions contained herein 1 1 2 Safety Precautions All safety codes standards and or regulati...

Page 3: ...avail able the ATS remains connected to the generator power source ATSs automatically perform the transfer function and include three basic elements 1 Main contacts to connect and disconnect the load...

Page 4: ...rrent rating of this equipment is 100A and applicable at 240 Vac 60 Hz The ATS equipment is enclosed in a NEMA 3R enclosure and listed for UL applications 1 4 Environmental and Operational Conditions...

Page 5: ...t age underfrequency overfrequency if applicable setpoint ranges for the nominal voltage and frequency setting for a time exceeding 0 5 seconds after the Time Delay Emergency Fail TDEF time delay expi...

Page 6: ...mpact at all times and do not double stack Once the equipment is at the installation site and ready to be installed the packaging material can be removed Refer to Section 4 of this manual for specific...

Page 7: ...Starting TDES This feature provides a time delay of the signal to initiate the engine generator start cycle in order to override momentary power outages or voltage fluctuations of Utility Fixed at 3 S...

Page 8: ...to transfer the load circuit to the Generator power supply All Feature 26 monitoring and protection functions are Fail safe operations 26P All Phase Undervoltage Protection Adjustable Undervoltage Dro...

Page 9: ...are listed for application by UL In addition Eaton ATSs are listed in File E38116 by Underwriters Laboratories Inc under Standard UL 1008 This standard covers the requirements for ATSs intended for us...

Page 10: ...hoose a location that offers a flat rigid mounting surface capa ble of supporting the weight of the enclosed ATS equipment see Figure 8 100 A and 200 A Standard Figure 9 100 A SE Figure 10 200 A SE Pr...

Page 11: ...it www eaton com Instructional Booklet Effective March 2014 Page 11 O M Manual for the RLC1 Automatic Transfer Switch Figure 9 Dimensions and Plan View of SE RLC1 ATS in 100 A Figure 10 Dimensions and...

Page 12: ...ATSs Carefully strip the insulation from the power cables to avoid nick ing or ringing of the conductor strands Prepare the stripped con ductor termination end by cleaning it with a wire brush If alu...

Page 13: ...re 15 the ATS 1 and the generator 2 are connected to the power supply The ATS 1 and emergency distribution panel 3 receive utility power from a dedicated breaker in the utility service panel 4 The ATS...

Page 14: ...nother typical installation for loads can be considered see Figure 17 Refer to Figure 18 for a loads connection dia gram Figure 17 Typical Installation of a Residential or Light Commercial ATS The swi...

Page 15: ...Phase A Utility Phase C Phase B Phase A Generator Phase C Phase B Phase A Generator Utility Utility Generator Control Power Generator K1 Com K1 NO DC_Output Generator Closed K2 Com K2 NO Earth Ground...

Page 16: ...ove terminal block wiring Step 1 Figure 20 shows two tension clamp terminal blocks There is a large one and small one but the operation is the same for both A small tool such as a blade screwdriver wi...

Page 17: ...tral voltages across the generator line terminals to ensure that the generator emergency voltage is correct If necessary make adjustments to the voltage regulator on the generator according to the man...

Page 18: ...or move the lever down to go to generator 7 Once the manual operation is complete and automatic opera tion is desired connect the sources of power 8 Check for 120 Vac at the plug across the Utility Ut...

Page 19: ...ust or foreign matter is present a more frequent maintenance schedule should be followed It is suggested that visual inspections of the equipment be made on a regular basis not just during regularly s...

Page 20: ...the con ductor surfaces due to arcing Inspect the secondary control connections for damage and control wiring for insulation integrity c Inspect the contactor for dust dirt soot grease moisture or co...

Page 21: ...For more information visit www eaton com Instructional Booklet Effective March 2014 Page 21 O M Manual for the RLC1 Automatic Transfer Switch 7 3 Maintenance Log DATE ACTION Example 01 01 04 Inspected...

Page 22: ...rts Table 4 lists the part numbers to use when ordering replacement components To order replacement components contact an authorized Eaton sales repre sentative Figure 25 Field Replaceable Components...

Page 23: ...GROUND CABLE CONNECTIONS NEUTRAL JUMPER NEUTRAL CABLE CONNECTIONS COMPONENT PART NUMBER ATS MODEL Contactor 8160A99G51 100 A Contactor 8160A99G52 200 A ATC 100 Controller ATC 100 100 200 A Harness RL...

Page 24: ...REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or...

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