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IB01602016E

Instructional Booklet

Page

 

4

Effective: March 2014

O & M Manual for the RLC1

Automatic Transfer Switch

Figure 4.  An RLC1 200 A Standard ATS.

Figure 5.  An RLC1 200 A SE ATS.

The benefits of the SE configuration are:

Combined service disconnect and over-current protection in the 

ATS reduces the overall equipment and installation costs.

Fewer components and power connections reduce maintenance 

requirements.

1.2.3 Optional Load Shed

Four sets of contacts are available and can be used to control 

large connected loads on the generator (i.e. air conditioners, hot 

tubs, etc.) 

1.3  Transfer Switch Catalog Number Identification

ATS equipment catalog numbers provide a significant amount of 

relevant information pertaining to a specific piece of equipment.  

The Catalog Number Identification Table (see Table 1) provides 

the required interpretation information.  An example is offered to 

initially simplify the process.

Example:

 Catalog Number (circled numbers correspond to position 

headings in Table 1).

The catalog number RLCMSXJ20100WRU describes an ATS. 

The intelligence represented by the control panel is microproces-

sor logic.  The frame is for 100A service, and the switch is a 2-

pole, fixed mount contactor.  The continuous current rating of this 

equipment is 100A and applicable at 240 Vac, 60 Hz.  The ATS 

equipment is enclosed in a NEMA 3R enclosure and listed for UL 

applications.

1.4  Environmental and Operational Conditions

Normally, an ATS is applied indoors in an electrical equipment 

room.  It can also be used for normal outdoor applications (with a 

NEMA 3R enclosure) where the equipment is subject to falling 

rain, freezing temperatures, and 95% humidity (non-condensing).  

The ambient temperature range for operation is between -20 and 

70°C (-4 and 158°F).

1.5  Glossary

With respect to their use within this document and as they relate 

to transfer switch and controller operation, the following terminol-

ogy is defined.

Available

A source is defined as “available” when it is within its undervolt-

age/underfrequency/overfrequency setpoint ranges for the nomi-

nal voltage and frequency setting.

Connected

Connected is defined as when the input is shorted by an external 

contact or connection.

Failed or Fails

A source is defined as “failed” when it is outside of the applicable 

voltage and frequency setpoint ranges for the nominal voltage and 

frequency setting for a time exceeding 0.5 seconds after the time 

delay emergency fail (TDEF) time delays expires.

Failsafe

Failsafe is a feature that prevents disconnection from the only 

available power source and also forces a transfer or re-transfer 

operation to the only available power source.

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X 2 0100 W R U

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Summary of Contents for RLC1

Page 1: ...r the RLC1 Automatic Transfer Switch Instructional Booklet Description Page 1 Introduction 2 2 Receiving Handling and Storage 6 3 Equipment Description 6 4 Installation and Wiring 9 5 Functional Testi...

Page 2: ...r claims against the purchaser or user by its cus tomers resulting from the use of the information and descriptions contained herein 1 1 2 Safety Precautions All safety codes standards and or regulati...

Page 3: ...avail able the ATS remains connected to the generator power source ATSs automatically perform the transfer function and include three basic elements 1 Main contacts to connect and disconnect the load...

Page 4: ...rrent rating of this equipment is 100A and applicable at 240 Vac 60 Hz The ATS equipment is enclosed in a NEMA 3R enclosure and listed for UL applications 1 4 Environmental and Operational Conditions...

Page 5: ...t age underfrequency overfrequency if applicable setpoint ranges for the nominal voltage and frequency setting for a time exceeding 0 5 seconds after the Time Delay Emergency Fail TDEF time delay expi...

Page 6: ...mpact at all times and do not double stack Once the equipment is at the installation site and ready to be installed the packaging material can be removed Refer to Section 4 of this manual for specific...

Page 7: ...Starting TDES This feature provides a time delay of the signal to initiate the engine generator start cycle in order to override momentary power outages or voltage fluctuations of Utility Fixed at 3 S...

Page 8: ...to transfer the load circuit to the Generator power supply All Feature 26 monitoring and protection functions are Fail safe operations 26P All Phase Undervoltage Protection Adjustable Undervoltage Dro...

Page 9: ...are listed for application by UL In addition Eaton ATSs are listed in File E38116 by Underwriters Laboratories Inc under Standard UL 1008 This standard covers the requirements for ATSs intended for us...

Page 10: ...hoose a location that offers a flat rigid mounting surface capa ble of supporting the weight of the enclosed ATS equipment see Figure 8 100 A and 200 A Standard Figure 9 100 A SE Figure 10 200 A SE Pr...

Page 11: ...it www eaton com Instructional Booklet Effective March 2014 Page 11 O M Manual for the RLC1 Automatic Transfer Switch Figure 9 Dimensions and Plan View of SE RLC1 ATS in 100 A Figure 10 Dimensions and...

Page 12: ...ATSs Carefully strip the insulation from the power cables to avoid nick ing or ringing of the conductor strands Prepare the stripped con ductor termination end by cleaning it with a wire brush If alu...

Page 13: ...re 15 the ATS 1 and the generator 2 are connected to the power supply The ATS 1 and emergency distribution panel 3 receive utility power from a dedicated breaker in the utility service panel 4 The ATS...

Page 14: ...nother typical installation for loads can be considered see Figure 17 Refer to Figure 18 for a loads connection dia gram Figure 17 Typical Installation of a Residential or Light Commercial ATS The swi...

Page 15: ...Phase A Utility Phase C Phase B Phase A Generator Phase C Phase B Phase A Generator Utility Utility Generator Control Power Generator K1 Com K1 NO DC_Output Generator Closed K2 Com K2 NO Earth Ground...

Page 16: ...ove terminal block wiring Step 1 Figure 20 shows two tension clamp terminal blocks There is a large one and small one but the operation is the same for both A small tool such as a blade screwdriver wi...

Page 17: ...tral voltages across the generator line terminals to ensure that the generator emergency voltage is correct If necessary make adjustments to the voltage regulator on the generator according to the man...

Page 18: ...or move the lever down to go to generator 7 Once the manual operation is complete and automatic opera tion is desired connect the sources of power 8 Check for 120 Vac at the plug across the Utility Ut...

Page 19: ...ust or foreign matter is present a more frequent maintenance schedule should be followed It is suggested that visual inspections of the equipment be made on a regular basis not just during regularly s...

Page 20: ...the con ductor surfaces due to arcing Inspect the secondary control connections for damage and control wiring for insulation integrity c Inspect the contactor for dust dirt soot grease moisture or co...

Page 21: ...For more information visit www eaton com Instructional Booklet Effective March 2014 Page 21 O M Manual for the RLC1 Automatic Transfer Switch 7 3 Maintenance Log DATE ACTION Example 01 01 04 Inspected...

Page 22: ...rts Table 4 lists the part numbers to use when ordering replacement components To order replacement components contact an authorized Eaton sales repre sentative Figure 25 Field Replaceable Components...

Page 23: ...GROUND CABLE CONNECTIONS NEUTRAL JUMPER NEUTRAL CABLE CONNECTIONS COMPONENT PART NUMBER ATS MODEL Contactor 8160A99G51 100 A Contactor 8160A99G52 200 A ATC 100 Controller ATC 100 100 200 A Harness RL...

Page 24: ...REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or...

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