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Instruction Leaflet IL040029EN

Effective December 2017

PowerXL DH1 Series VFD

EATON 

www.eaton.com

17

International cable and fuse sizes—380 Vac to 440 Vac ratings 

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Notes

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Line and motor cable size is selected according to IEC 60364-5-52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring condition of ambient temperature 30 °C in air and an installation 
method of “B2” (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of IEC 60364-5-52:2009 for suitable cable sizes.

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Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be 
changed accordingly.

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If power cubes or bypass are used, a Class gG/gL fuse is recommended.

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FR0 is not available till June 2018.

Frame size

Amp
suffix

400 V input 
current
(VT/I

L

Current 
(VT/I

L

at 40 °C

Fuse
rating
(gG/gL) 

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Mains and motor
cable Cu (mm

2

)

Terminal cable size

Main terminal 
Cu (mm

2

)

Earth terminal 
Cu (mm

2

)

FR0

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3D3

4.3

3.3

6

3*1.5+1.5

0.2–6 solid or
0.2–4 stranded

0.75–6

4D3

5.5

4.3

10

3*1.5+1.5

0.2–6 solid or
0.2–4 stranded

0.75–6

5D6

7.1

5.6

10

3*1.5+1.5

0.2–6 solid or
0.2–4 stranded

0.75–6

7D6

9.6

7.6

16

3*1.5+1.5

0.2–6 solid or
0.2–4 stranded

0.75–6

FR1

3D3

3.1 

3.3

6

3*1.5+1.5

0.2–6 solid or 
0.2–4 stranded

0.75–6

4D3

4

4.3

6

3*1.5+1.5

0.75–6

5D6

5.2

5.6

10

3*1.5+1.5

0.75–6

7D6

7.1

7.6

16

3*1.5+1.5

0.75–6

9D0

8.4

9

16

3*1.5+1.5

0.75–6

012

11.2

12

16

3*1.5+1.5

0.75–6

FR2

016

15 16

20

3*4+4

0.5–16

4–16

023

21.5 23

25

3*4+4

0.5–16

4–16

031

29

31

32

3*6+6

0.5–16

4–16

FR3

038

35.2

38

40

3*16+16

16–35

2.5–25

046

42.6 46

50

3*16+16

16–35

2.5–25

061

55.7

61

63

3*16+16

16–35

2.5–25

FR4

072

65.7

72

80

3*25+16

16–50

6–50

087

79.4 87

100

3*35+16

16–50

6–50

105

97

105

125

3*50+25

16–50

6–50

FR5

140

129

140

160

3*70+35

50–185

10–120

170

157

170

200

3*95+50

50–185

10–120

205

189

205

250

3*120+70

50–185

10–120

FR6

261

246.2

261

400

2*(3*70+35)

2*(50–150)

35–150

310

292.4

310

400

2*(3*95+50)

2*(50–150)

35–150

Summary of Contents for PowerXL DH1

Page 1: ...adas y advertidas Tensione elettrica Pericolo di morte Solo persone abilitate e qualificate possono eseguire le operazioni di seguito riportate 䀖 ড䲙ʽ ਚ ݱ 䇨уъӪઈ ਇ䗷уъ䇝㓳ⲴӪઈ䘋㹼 лࡇᐕ DŽ Электрический ток Опасно для жизни Только специалисты или проинструктированные лица могут выполнять следующие операции Levensgevaar door elektrische stroom Uitsluitelijk deskundigen in elektriciteit en elektrotechnisch gei...

Page 2: ...rotechnikos specialistai gali atlikti žemiau aprašytus darbus Porażenie prądem elektrycznym stanowi zagrożenie dla życia Opisane poniżej prace mogą przeprowadzać tylko wykwalifikowani elektrycy oraz osoby odpowiednio poinstruowane w zakresie elektrotechniki Življenjska nevarnost zaradi električnega toka Spodaj opisana dela smejo izvajati samo elektrostrokovnjaki in elektrotehnično poučene osebe Ne...

Page 3: ...P 90KW 3D3 3 3A 1 5HP 1 1KW 4D3 4 3A 2 0HP 1 5KW 5D6 5 6 3 0HP 2 2KW 7D6 7 6A 4 0HP 3KW 9D0 9A HP 4KW 012 12A 7 5HP 5 5KW 016 16A 10HP 7 5KW 023 23A 15HP 11KW 031 31A 20HP 15KW 038 38A 25HP 18 5KW 046 46A 30HP 22KW 061 61A 40HP 30KW 072 72A 50HP 37KW 087 87A 60HP 45KW 105 105A 75HP 55KW 140 140A 100HP 75KW 170 170A 125HP 90KW 205 205A 150HP 110KW 261 261A 200HP 132KW 310 310A 250HP 160KW 4D5 4 5A ...

Page 4: ... H3 W1 W2 W3 W4 Ø FR0 6 83 173 5 10 58 268 7 10 16 258 0 9 54 242 3 5 127 0 4 97 126 3 4 26 108 3 4 26 108 3 0 28 7 0 4 41 2 0 FR1 7 91 200 9 12 87 327 0 12 28 312 0 11 50 292 0 6 02 153 0 4 80 122 0 3 94 100 0 3 94 100 0 0 28 7 0 14 33 6 5 FR2 9 63 244 7 16 50 419 0 15 98 406 0 14 96 380 0 6 61 167 8 5 28 134 0 3 54 90 0 3 54 90 0 0 28 7 0 23 37 10 6 FR3 10 44 265 1 21 97 558 0 21 46 545 0 20 41 ...

Page 5: ...0 mm in for FR1 FR2 FR3 FR4 FR6 The above guidelines apply unless testing has been completed to validate a design outside of these recommendations FR0 is not available till June 2018 Frame size A In mm B In mm C In mm D In mm Cooling air required CFM m3 h FR0 0 0 3 94 100 1 97 50 16 5 28 FR1 0 79 20 1 58 40 3 94 100 1 97 50 14 24 FR2 1 18 30 2 36 60 6 30 160 2 36 60 55 94 FR3 0 0 7 87 200 3 15 80 ...

Page 6: ...Connect the input grounding wire to the bottom metal plate with a M4 10 screw Output wiring a ttach a L shape EMC grounding plate to the bottom of drive with two M4 8 flat screws Connect the output U V W wires to output terminals Connect the output grounding wire to the bottom metal plate with a M4 10 screw Clamp the output cable shield to the L shape EMC grounding plate with a small rectangular E...

Page 7: ...cember 2017 PowerXL DH1 Series VFD EATON www eaton com 7 FR2 mounting instructions Step 1 Step 2 FR3 mounting instructions Step 1 Step 2 Screw Four M5x15 or 3 16 inch Nut Four M5 or 3 16 inch Screw Four M6x15 or 1 4 inch Nut Four M6 or 1 4 inch ...

Page 8: ...Instruction Leaflet IL040029EN Effective December 2017 8 EATON www eaton com PowerXL DH1 Series VFD FR4 mounting instructions Step 1 Step 2 Screw Four M8x15 or 3 8 inch Nut Four M8 or 3 8 inch ...

Page 9: ...struction Leaflet IL040029EN Effective December 2017 PowerXL DH1 Series VFD EATON www eaton com 9 FR5 mounting instructions Step 1 Step 2 Step 3 Step 4 Screw Four M8x20 or 3 8 inch Nut Four M8 or 3 8 inch ...

Page 10: ...o fix the drive to the pallet with an M8 or 3 8 inch wrench Step 3 Use a hook to lift the drive Step 4 Attach the drive to the mounting plate with four M8x20 or 3 8 inch screws and four M8 or 3 8 inch nuts with an M8 or 2 8 inch wrench The opening dimensions on the mounting plate should follow required dimensions refer to the drive mounting template printed on the outside carton SCREW 4 M8 20 NUT ...

Page 11: ... Varování Připojujte jen při zcela odpojeném napájení Hoiatus Ühendada ainult pingevabas olekus Figyelmeztetés Csak feszültségmentes állapotban csatlakoztassa Brīdinājums Pieslēgt tikai tad kad nenotiek sprieguma padeve Perspėjimas Prijungti tik tada kai išjungta įtampa Ostrzeżenie Podłączać zawsze po uprzednim odłączeniu od zasilania elektrycznego Opozorilo Napravo priključite le ko ni pod napeto...

Page 12: ... IL040029EN Effective December 2017 12 EATON www eaton com PowerXL DH1 Series VFD Rubber grommet installation instructions Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 D1 Cable D2 Grommet D1 D2 D1 2 mm Self Locking CableTies ...

Page 13: ...15 80 0 39 10 1 97 50 FR1 0 39 10 1 77 45 0 39 10 1 38 35 0 39 10 1 77 45 0 39 10 1 38 35 FR2 0 59 15 1 77 45 0 59 15 1 77 45 0 59 15 1 57 40 0 59 15 1 57 40 FR3 0 59 15 1 57 40 0 59 15 1 97 50 0 59 15 1 57 40 0 59 15 1 97 50 FR4 0 98 25 2 56 65 0 98 25 4 72 120 0 98 25 2 56 65 0 98 25 4 72 120 FR5 1 10 28 6 10 155 1 10 28 9 45 240 1 10 28 6 10 155 1 10 28 9 45 240 FR6 0 98 25 4 72 120 0 98 25 7 8...

Page 14: ...d fuse rating NEC wire size AWG Terminal connection size AWG Line and motor Ground Line and motor Ground FR0 4D8 5 6 4 2 4 6 4 8 10 14 14 26 10 18 10 6D6 7 6 6 6 6 6 6 10 14 14 26 10 18 10 7D8 9 6 8 7 5 7 8 15 14 14 26 10 18 10 FR1 4D8 4 4 4 2 4 6 4 8 10 14 14 24 10 18 10 6D6 6 1 6 6 6 6 6 10 14 14 24 10 18 10 7D8 7 2 6 8 7 5 7 8 10 14 14 24 10 18 10 011 10 2 9 6 10 6 11 15 14 14 24 10 18 10 012 1...

Page 15: ... VT IL at 40 C Fuse rating gG gL Mains and motor cable Cu mm2 Terminal cable size Main terminal Cu mm2 Earth terminal Cu mm2 FR0 4D8 5 6 4 8 10 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 6D6 7 6 6 6 10 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 7D8 9 7 8 16 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 FR1 4D8 4 4 4 8 6 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 6D6 6 1 6 6 10 3 1 5 1...

Page 16: ...l connection size AWG Line and motor Ground Line and motor Ground FR0 3D3 3 8 3 3 10 14 14 26 10 18 10 4D3 4 3 3 4 3 4 10 14 14 26 10 18 10 5D6 6 4 8 4 8 10 14 14 26 10 18 10 7D6 9 6 7 6 7 6 15 14 14 26 10 18 10 FR1 3D3 2 8 3 3 10 14 14 26 10 18 10 4D3 3 2 3 4 3 4 10 14 14 26 10 18 10 5D6 4 5 4 8 4 8 10 14 14 26 10 18 10 7D6 7 1 7 6 7 6 10 14 14 26 10 18 10 9D0 8 4 7 6 15 14 14 26 10 18 10 012 10 ...

Page 17: ...VT IL at 40 C Fuse rating gG gL Mains and motor cable Cu mm2 Terminal cable size Main terminal Cu mm2 Earth terminal Cu mm2 FR0 3D3 4 3 3 3 6 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 4D3 5 5 4 3 10 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 5D6 7 1 5 6 10 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 7D6 9 6 7 6 16 3 1 5 1 5 0 2 6 solid or 0 2 4 stranded 0 75 6 FR1 3D3 3 1 3 3 6 3 1 5 1...

Page 18: ...rrent VT IL NEC motor amp rating at 575 V Current VT IL at 40 C Recommended fuse rating NEC wire Size AWG Terminal connection size AWG Line and motor Ground Line and motor Ground FR1 4D5 4 2 3 9 4 5 10 14 14 26 10 18 10 7D5 7 6 1 7 5 10 14 12 26 10 18 10 010 9 3 9 10 15 14 10 26 10 18 10 FR2 013 12 5 11 13 5 20 12 10 20 6 12 6 018 16 7 17 18 30 10 10 20 6 12 6 022 20 4 22 22 35 10 8 20 6 12 6 FR3 ...

Page 19: ...Instruction Leaflet IL040029EN Effective December 2017 PowerXL DH1 Series VFD EATON www eaton com 19 ...

Page 20: ...Part to Power Board Battery Standard RJ45 BACnet IP Modbus TCP Optional Card A Optional Card B RS 485 Terminating Resistor Removable MOV Screw Motor Ground Clamp Location Grounding Strap Location Grounding Strap Location Line Ground Clamp Location Removable EMC Screw Control I O Terminals AI Mode Selection STO Fan Power Wire Line Side Motor ON 1 2 3 ON 1 AUTO AUTO OFF HAND ...

Page 21: ...Input takes VFD from Local to Remote 11 CMB DI5 to DI8 Common Grounded Allows source input 12 GND I O Signal Ground I O Ground for Reference and Control 13 24 V 24 Vdc Output Control voltage output 100 mA max 14 DO1 Digital Output 1 Ready Shows the drive is ready to run 15 24 Vo 24 Vdc Output Control voltage output 100 mA max 16 GND I O Signal Ground I O Ground for Reference and Control 17 AO1 Ana...

Page 22: ...ԌᤳऎԟᏥ Ժᎃር 4 20mAὈ ഴ ᣤЙ ၸ ଋ ڠ Ὀ ႂึᤳऎԟᏥ Ժᎃር 0 10VὈ ഴ ᣤЙ2 ၸ ଋ ڠ Ὀ I O ଋ ڠ Ὃၸ ԟᏥ ଌ ᮟညᣤѢᒯᮔ ᤳऎ1 ᮟညᣤѢᒯᮔ ᤳऎ2 ᣤЙु VFDᣤѢС ᣤЙ VFD ఴ ڠ Ԫ ᤉር Љ ႂຸᣤЙ I Oଋ ڠ Ὃၸ ԟᏥ ଌ ଌ ႂԌᣤѢ ణܷϘ100mAὈ ௬ᇧԪᮟ٧ࣂэ ݝܫ ᤁᛠ ଌ ႂຸᣤѢ 100mAὈ I Oଋ ڠ Ὃၸ ԟᏥ ଌ ௬ᇧႂ ᄉᣤѢᮟည 0 60Hz 4 20mAὈ ௬ᇧႂ ᄉႂ ႂึ 0 FLA 4 20mA ܰᦉଌ ႂԌᣤЙ ᣤЙ ൣՓᡐҮԪᮟ٧ ᡐҮըၸὈ ᣤЙ ԥՓᡐҮԪᮟ٧ ᡐҮըၸὈ ᣤЙᤴ Ԫᮟ٧Ԧၶ ᬩ ᣤЙ ܬ థ ᬩ Љ ႂຸᣤЙ ဗ ڣ ጲ ᝬ ModbusὋ BACnetὈ ဗ ڣ ጲ ᝬ ModbusὋ BACnetὈ ፘႂ٧ᣤѢ3௬ᇧVFD ܪ ԟᏥᮟည ፘႂ٧ᣤ...

Page 23: ...Instruction Leaflet IL040029EN Effective December 2017 PowerXL DH1 Series VFD EATON www eaton com 23 A A ...

Page 24: ...dningsafskærmning og PE Προσοχή Στο πεδίο εφαρμογής των οδηγιών της ΕΚ οι ελεγχόμενες μέσω συχνότητας συσκευές και τα παρελκόμενά τους επιτρέπεται να τίθενται σε λειτουργία μόνο εφόσον διαπιστωθεί ότι το μηχάνημα πληροί τις απαιτήσεις προστασίας της οδηγίας της ΕΚ για τα μηχανήματα 89 392 ΕΟΚ Κατασκευή σύμφωνα με τις απαιτήσεις ΗΜΣ Εγκαθιστάτε τους αγωγούς ελέγχου και δικτύου ανεξάρτητα από τον αγ...

Page 25: ...9 392 EHS o strojových zariadeniach Montáž v súlade s požiadavkami elektromagnetickej kompatibility Ovládacie a siet ové vedenia uložte v priestore oddelene od vedenia motora p Zabezpečte veľkú kontaktnú plochu medzi káblovým tienením a PE Внимание В сферата на действие на изискванията на ЕС устройствата с честотно управление и техните допълнителни устройства могат да бъдат приведени в употреба са...

Page 26: ...d wiring connections must be made by a UL listed and CSA certified ring lug terminal connector sized for the wire gauge being used The connector must be fixed using the crimping tool specified by the connector manufacturer Motor overload protection DH1 adjustable frequency drives provide solid state motor overload protection which depends on the proper setting of the following parameter P7 2 curre...

Page 27: ...1 Series VFD Eaton is a registered trademark All other trademarks are property of their respective owners Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2017 Eaton All Rights Reserved Printed in USA Publication No IL040029EN 3952 December 2017 ...

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