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Instruction Manual

Page 4

Effective: January 2006

PXL Series Installation
and Operation Manual

2.3 Minimize Installation Lead
Length

To ensure maximum performance and
best possible protection for connected
equipment, the PXL must be installed as
close to the panel/switchboard/switchgear
as possible. The wire length between the
PXL and installation breaker should be as
short as possible.

Note: For convenience, the PXL is
provided with two sets of terminal lugs to
permit left or right side installation
adjacent to the electrical equipment while
minimizing wiring length.

ONE SIDE ONLY OF THE SPD SHOULD
BE CONNECTED - AN SPD IS A
PARALLEL CONNECTION DEVICE,
ADDITIONAL LOADS SHOULD NOT BE
CONNECTED IN SERIES

PXL
Model

Wire Gauge
Required

Circuit Breaker

or Fuse Size

PXL

#10 - 2 AWG

30 Amperes

Table 1. Required Circuit Breaker &
Wire Size

Connection type

Lbs.D Inch (Nm)

Phase

55 (6.2)

Neutral/Ground

55 (6.2)

Table 2. Torque Connection

2.4 Wiring

Turn OFF the power to the electrical
distribution equipment where the PXL
SPD is to be installed.
Install a branch circuit breaker to feed
PXL for ease of installation. The unit
contains UL and CSA approved fusing to
protect against short circuit fault
conditions within the device.
Overcurrent protection is required, (see

for required circuit breaker size).

Follow NEC, CEC as well as any other
applicable national or local codes when
connecting the PXL directly to the bus
bar.

30 ampere circuit breaker or fuses

with a rating of RK5-30 amperes must be
installed ahead of SPD for PXL
applications.

Table 1

Note:

The unit is provided with 8 knockout
holes - 3 on each side and 2 on the
bottom. Remove the knockout closest to
the intended lead-out form the
panelboard. Install metal conduit (rigid or
flexible) between the unit and the
electrical panel. Run wiring from the
panelboard to the PXL terminals, which
are labeled Phases A, B, C, Neutral and
Ground
(see T

recommended wire size).

Twist and bind together all leads.

Route the wires such that their overall
length is kept to a minimum. This reduces
line impedance and optimizes
performance.
Strip the ends of the wires and terminate
them in the panelboard. Ensure the use
of proper color codes and tighten all
connections. Green or green/yellow
(ground), white (neutral) red (hot), blue
(hot), black (hot).

Recheck all connections.

If remote monitoring is employed,
connect the Form C contacts to an alarm
or building monitoring system (such as an
addressable relay). These contact relays
will accept up to 220 VAC, 1A (see

).

: Form C relay contacts are “fail

safe” and only change state when power
is applied to the PXL, or if the unit is
damaged.

Switch the MAIN power to the ON
position. Switch the branch circuit breaker
supplying the SPD to the ON position.
Ensure all status indicator lights are ON
(see

Operating Features).

All installations must adhere to the
following torque limits regarding the SPD
connection to cable or bus. (

)

able1

Note:

Section 3.2.3

Note

Prior to SPD energization, ensure that
the front cover is securely fastened.

Section 3

See Table 2

2.7.1 Torque Specifications

2.2 Installation Recommendation

for PXL

Where to Install the PXL?

Service entrance applications(switch boards
and switchgear): The optimum location for
the PXL unit is on the load side of the main
breaker. If this is not possible, select the
next closest location. Minimize the lead
length between the suppressor and bus
bars (including the ground bus).
Panelboards applications: for optimum
performance, install the PXL adjacent to the
first breaker after the incoming lug/main
breaker. If this location is occupied, select
the next closest breaker. If no wall space is
available at the side of the panelboard,
locate the PXL directly above or bellow the
panel.
Remove the five screws from the front of
the unit, and lift out the entire front panel.
Mount the device to the wall using the
convenient holes in the back of the
container.

WARNING

TURN OFF POWER SUPPLY BEFORE

WORKING INSIDE

Effective 01.06

IM 01005001E

information visit: www.eatonelectrical.com

Interior View of the PXL

100 KA

Summary of Contents for Powerware PXL Series

Page 1: ...Installation and Operation Manual for Powerware PXL Series Surge Protective Device IM 01005001E For more information visit www eatonelectrical com Effective 01 06 Instruction Manual IM01005001E...

Page 2: ...Table of contents Description Page Section 1 Introduction 3 Section 2 Installation Procedure 3 Section 3 Operating Features 6 Section 4 Troubleshooting 7 Section 5 Warranty and Technical Assistance 15...

Page 3: ...at hi pot testing not be performed on connected SPDs From the installers point of view it is also important that SPDs are not connected while performing a hi pot test since the SPD will always cause t...

Page 4: ...e Twist and bind together all leads Route the wires such that their overall length is kept to a minimum This reduces line impedance and optimizes performance Strip the ends of the wires and terminate...

Page 5: ...ge 5 Effective January 2006 SPD Figure 3 3 Phase Wye 4 Wire Ground PE Voltage Codes 208Y 480Y CPS Figure 2 3 Phase Delta 3 Wire Ground PE Voltage Codes 240D 480D SPD Figure 1 Single Phase Split Phase...

Page 6: ...perating status each PXL is equipped with status indicator lights All units are equipped with integral fusing Should the SPD fail and create a short circuit the overcurrent will isolate the fault Thes...

Page 7: ...form C relay monitoring contacts by switching the power and back Contact are rated up to 1A 220 VAC NO NC COM OFF ON Note Section 4 Troubleshooting 4 1 Life expectancy Note The PXL is not field repai...

Page 8: ...e surges should not be confused with voltage regulation problems By definition voltage surges occur in the microsecond range and voltage regulation is defined as having a duration of 1 cycle to many c...

Page 9: ...m All LEDs are green No alarms Normal operation 3 phase configuration NA Two green LEDs are ON Split phase configuration Normal operation NA 100KA All green LEDs are ON Alarm disabled LED ON Normal op...

Page 10: ...and N G voltage should be less than 3 volts for 3 phase 4 wire system Lost Neutral Condition 2 Neutral conductor not connected or poor connection intermittent All LEDs are OFF buzzer OFF One or more r...

Page 11: ...formation on the Premium display menu features All LEDs are green No alarms Normal operation 3 phase configuration NA VAN VBN 120 120 Two LEDs are green No alarms Normal operation split phase configur...

Page 12: ...VAC VCA 208 81 208 Lost phase voltage No voltage on specified phase Confirm corresponding SPD phase connection terminals are connected Check breaker voltage Check panel voltage One or more red LEDs ON...

Page 13: ...08 208 208 Internal fuse blown Measure terminal voltage with multimeter and if voltage is in spec then call Press DISABLE ALARM button on display United States support 1 800 809 2772 Australia support...

Page 14: ...5 2 Premium Display Calibration Procedure Steps Shut OFF power to the unit Press and hold the STEP button Do NOT release arrow 2 Apply power to the unit The display will show first row second row Rel...

Page 15: ...Y AS TO THE MERCHANT ABILITY FITNESS FOR PURPOSE SOLD DESCRIPTION QUALITY PRODUCTIVENESS OR ANY OTHER MATTER In no event shall Eaton Powerware be liable for special or consequential damages or for del...

Page 16: ...2006 Eaton Corporation All Rights Reserved Printed in USA Publication No IM01005001E 1000 Cherrington Parkway Moon Township PA 15108 4312 USA Tel 1 800 525 2000 www eatonelectrical com...

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