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Pow-R-Line X  Retrofit Panelboards

Pow-R-Line X RetRofit PaneLboaRds

   MN014011EN   January 2020   eatoncanada.ca

CAUTION

DO NOT TEST A CIRCUIT BREAKER WHILE IT’S IN SERVICE 
AND ENERGIZED.

CAUTION

TESTING OF A CIRCUIT BREAKER THAT RESULTS IN THE 
TRIPPING OF THE CIRCUIT BREAKER SHOULD BE DONE 
ONLY WHEN THE PANELBOARD IS DE-ENERGIZED.

CAUTION

FAILURE TO SHORT OR DISCONNECT DURING 
PANELBOARD TESTING WILL RESULT IN FAILURE OF 
ELECTRONIC COMPONENTS.

WARNING

DISCONNECT POWER AT SOURCE BEFORE REMOVING OR 
INSTALLING FUSES.   HAZARDOUS VOLTAGE. WILL CAUSE 
SEVERE INJURY OR DEATH. 
Failure to disconnect control power during panelboard 
testing will result in failure of electronic components and 
void manufacturer’s warranty.

Pre-Energizing Panelboard Insulation Testing

Exercise extreme care to prevent the equipment from 

being connected to the power source while tests are 

being conducted.

Prior to energizing the panelboard, perform a Megger or DC 

test of the panelboard’s insulation with the neutral isolated 

from the ground and the switches and/or circuit breakers 

open, conduct electrical insulation resistance tests from 

phase to phase, phase to ground, phase to neutral, and 

neutral to ground. Retain results for use to compare to 

results produced in the future.  Prior to testing, remove all 

control power fusing and connections to products, which 

will be damaged in this test. See above.

DO NOT USE AC Dielectric testing.

Test resulting in readings at or above 1 mega-ohm (MΩ) is 

satisfactory.

Post-Testing

After testing, and with the panelboard de-energized, 

reconnect all devices, control fusing and disconnects 

removed prior to testing. 

Securing the Panelboard

Install the dead front cover and trim parts on the panelboard 

using hardware supplied by the manufacturer. Take caution 

that conductors are not pinched between parts when 

installing the dead-front cover and trim.  All parts should be 

aligned and secured when installed.  

Do not leave holes or gaps in the dead-front construction. 

Clean up any debris in and around the panelboard.

CAUTION

FAILURE TO DISCONNECT CONTROL POWER DURING 
PANELBOARD TESTING WILL RESULT IN FAILURE OF 
ELECTRONIC COMPONENTS.

CAUTION

TO PREVENT DAMAGE TO GROUND FAULT CONTROL 
CIRCUITS, METERING CIRCUITS, OR OTHER CONTROL 
CIRCUITS WHEN MEGGERING PANELBOARD, ISOLATE 
CIRCUITS FROM
PANELBOARD SYSTEM BEFORE BEGINNING THE MEGGER 
OPERATION. BE SURE TO RECONNECT THOSE CIRCUITS 
AFTER MEGGER TESTS ARE COMPLETED. NOTEe: 
SOME GROUND FAULT CIRCUITS MAY NOT BE FUSED, 
THEREFORE ISOLATION OF THOSE CIRCUITS REQUIRES 
DISCONNECTING WIRING FROM BUS BARS.

WARNING

DO NOT USE AC DIELECTRIC/MEGGER TESTING

Energizing Panelboard

Extreme hazards can exist when energizing electrical 

distribution equipment and panelboards. Take all precautions 

necessary to protect people and property when energizing 

the equipment. Short circuits and ground faults may exist 

as a result from inadequate installation. Short circuits and 

ground faults within the panelboard can cause catastrophic 

damage, injury and death.

1.  Determine and always use proper Personnel 

Protective Equipment  (PPE) per NFPA 70E.

2.  Prior to energizing the panelboard, turn OFF all 

overcurrent devices and loads internal to the 

panelboard plus mains in downstream equipment.

3.  Verify and follow the sequence of energizing circuits 

and loads. Verify phase sequencing on loads, such 

as motors, which can be damaged or destroyed by 

incorrect phase connections.

4.  If provided, use remote operators to close and 

energize panelboard, overcurrent devices and loads.

5.  Beginning with the main(s), turn ON each overcurrent 

device.

Summary of Contents for P1RX 240Vac Max

Page 1: ...Pow R Line X Retrofit Panelboards Instruction Manual MN014011EN Effective January 2020 P1RX 240Vac Max P2RX 347 600Vac Max...

Page 2: ......

Page 3: ...1EN January 2020 eatoncanada ca Table of Content Installation Criteria 2 Safety Measures 3 Pre Installation Receiving Handling and Storage 4 Removal of Existing Panelboard Interior 4 Installation of R...

Page 4: ...2 1067 Lug 24 400 48 1219 20 0 508 5 75 127 30 42 Table 2 P2RXL P2RXB Panelboards Main Device Circuits Current Amperes Minimum Height in mm Minimum Width in mm Minimum Depth in mm Lug 18 100 19 5 495...

Page 5: ...ade all reasonable efforts to ensure that the instructions in this document are adequate and free of material errors and omissions Eaton will if necessary explain issues which may not be covered by th...

Page 6: ...TALL AND OR SERVICE THIS EQUIPMENT Removal of Existing Panelboard Interior DO NOT work on electrical equipment while energized Verify power entering the equipment is de energized at the source Follow...

Page 7: ...maintained per NECTM CECTM Care must be taken to ensure that the trim will completely cover openings in the enclosure If not using existing mounting hardware mark minimum of 8 mounting locations on th...

Page 8: ...conductor into lug so the bare conductor fills the full length of the lug body Tighten lug then torque to levels indicated on the panelboard label If compression lugs are utilized and supplied with th...

Page 9: ...uire ground fault protection for this installation Other GFP applications may be used including multi level ground fault protection Refer to the panelboard drawings and electrical construction drawing...

Page 10: ...trim parts on the panelboard using hardware supplied by the manufacturer Take caution that conductors are not pinched between parts when installing the dead front cover and trim All parts should be al...

Page 11: ...e all control power fusing and connections to products which will be damaged in this test This includes all components with control wire fusing Transient Voltage Surge Suppression Surge Protective Dev...

Page 12: ...o maintain the equipment in satisfactory condition Maintain a permanent record of all maintenance activities and testing for future reference The condition of each panelboard should be recorded as a g...

Page 13: ...RE ENERGIZE PANELBOARD After the panelboard has completely dried remove all materials and tools from the equipment Inspect all connections for damage and torque Re install all covers fillers dead fro...

Page 14: ...le 4 Wire Bending Space Requirements for Cable Sizes Bolt Size Torque inch pounds Torque foot pounds Torque Newton Meters 10 30 2 5 3 4 65 5 4 7 3 5 16 130 10 8 14 7 3 8 240 20 27 1 600 50 67 8 Nation...

Page 15: ...11 Pow R Line X Retrofit Panelboards Pow R Line X Retrofit Panelboards MN014011EN January 2020 eatoncanada ca Notes...

Page 16: ...evard Cleveland OH 44122 United States Eaton com 2020 Eaton All Rights Reserved Printed in USA Publication No MN014011EN January 2020 Eaton is a registered trademark All trademarks are property of the...

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