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Pow-R-Line X Retrofit Panelboards 

Pow-R-Line X RetRofit PaneLboaRds

   MN014011EN   January 2020   eatoncanada.ca

Maintenance

It is essential to maintain the equipment in satisfactory 

condition.
To ensure continued quality service, a systematic 

maintenance schedule is vital. Facility operation and local 

conditions vary to such an extent that the schedule must 

be prepared to suit the conditions. The maintenance 

schedule for individual devices, such as circuit breakers, 

meters, fusible switches, etc., should be based upon 

recommendations contained in the individual instruction 

leaflet for each device. Inspection and test operations 

should be coordinated with an overall testing program  

to result in the least operating inconvenience and  

system shutdowns.

Prior to performing any maintenance on the 
panelboard, first de-energize the panelboard at the 
source. Use lockout/ tag-out precautions as prescribed 
in OSHA, NFPA 70E and other safety manuals.The 
panelboard should be given a thorough maintenance 
check annually.

Exercise extreme care to prevent the equipment from 
being connected to the power source while tests are 
being conducted.

 

WARNING

HAZARDOUS VOLTAGE. WILL CAUSE SEVERE INJURY OR 
DEATH.

WARNING

ONLY THOSE PROFESSIONALS TRAINED AND
QUALIFIED ON ELECTRICAL DISTRIBUTION PANELBOARDS 
SHOULD INSTALL AND/OR SERVICE THIS EQUIPMENT.

DANGER

HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR 
DEATH. DE-ENERGIZE PANELBOARD PRIOR TO SERVICING.

WARNING

ONLY THOSE PROFESSIONALS TRAINED AND QUALIFIED 
ON ELECTRICAL DISTRIBUTION PANELBOARDS SHOULD 
INSTALL AND/OR SERVICE THIS EQUIPMENT.

Panelboard Insulation Resistance Testing

Maintenance before Cleaning

Prior to cleaning, perform an initial Megger or DC test of 

the panelboard insulation, between phases and ground.  

Inspect for symptoms that may indicate overheating 

or weakened insulation. Record test readings. Refer to 

NEMA publication AB-4 “Guidelines for Inspection and 

Preventative Maintenance of Molded Case Circuit Breakers 

Used in Commercial and Industrial Application.” Prior to 

testing, remove all control power fusing and connections to 

products, which will be damaged in this test. This includes 

all components with control wire fusing, Transient Voltage 

Surge Suppression, Surge Protective Devices, metering 

equipment, etc.

Cleaning

While the panelboard is de-energized, remove dust and 

debris from bus bars, connections, supports and enclosure 

surfaces. A vacuum cleaner with a nozzle will be of 

assistance. Wipe clean with a lint-free cloth. Do not use 

solvents to clean equipment as damage to surfaces can 

occur.  Should the panelboard be exposed to adverse 

conditions, such as, airborne contaminants, more frequent 

inspections and cleaning may be required. 

Use of compressed air to clean or blow out debris 

in panelboards may imbed the contaminants within 

overcurrent devices, metering equipment and other 

components.  Damage to insulation and other surface 

materials can occur. Do Not Use Compressed Air in 

cleaning.

Maintenance after Cleaning

After cleaning, perform a second Megger or DC test of the 

panelboard insulation between phases and ground.  Prior to 

testing, remove all control power fusing and connections to 

products, which will be damaged in this test. This includes 

all components with control wire fusing, Transient Voltage 

Surge Suppression, Surge Protective Devices, metering 

equipment, etc.

DO NOT USE AC dielectric testing

Test resulting in readings at or above 1 megaohm is 

satisfactory.
Compare these test readings with prior readings and 

retain with previous testing for future comparisons. Trends 

of lowered insulation resistance are signs of potential 

problems.

Bus and Cable Connections

1.  Inspect bus bar and cables for visible damage.
2.  Visually inspect connections for overheating and 

damage.

3.  All bus bars and cable connections should be 

checked and torque in accordance with labeling on 

the panelboard.  Refer to Appendix Table 4 for torque 

values.

4.  Inspect for broken wire strands and pinched or 

damaged insulation on cable connections.

Insulation

All bus bar and structure insulation in the panelboard 

including bus supports, bus shields, bus bracing, insulating 

barriers, etc., should be visually checked for damage.  

Replace damaged parts. The life of insulation material is 

dependent on keeping the material dry and clean.

Summary of Contents for P1RX 240Vac Max

Page 1: ...Pow R Line X Retrofit Panelboards Instruction Manual MN014011EN Effective January 2020 P1RX 240Vac Max P2RX 347 600Vac Max...

Page 2: ......

Page 3: ...1EN January 2020 eatoncanada ca Table of Content Installation Criteria 2 Safety Measures 3 Pre Installation Receiving Handling and Storage 4 Removal of Existing Panelboard Interior 4 Installation of R...

Page 4: ...2 1067 Lug 24 400 48 1219 20 0 508 5 75 127 30 42 Table 2 P2RXL P2RXB Panelboards Main Device Circuits Current Amperes Minimum Height in mm Minimum Width in mm Minimum Depth in mm Lug 18 100 19 5 495...

Page 5: ...ade all reasonable efforts to ensure that the instructions in this document are adequate and free of material errors and omissions Eaton will if necessary explain issues which may not be covered by th...

Page 6: ...TALL AND OR SERVICE THIS EQUIPMENT Removal of Existing Panelboard Interior DO NOT work on electrical equipment while energized Verify power entering the equipment is de energized at the source Follow...

Page 7: ...maintained per NECTM CECTM Care must be taken to ensure that the trim will completely cover openings in the enclosure If not using existing mounting hardware mark minimum of 8 mounting locations on th...

Page 8: ...conductor into lug so the bare conductor fills the full length of the lug body Tighten lug then torque to levels indicated on the panelboard label If compression lugs are utilized and supplied with th...

Page 9: ...uire ground fault protection for this installation Other GFP applications may be used including multi level ground fault protection Refer to the panelboard drawings and electrical construction drawing...

Page 10: ...trim parts on the panelboard using hardware supplied by the manufacturer Take caution that conductors are not pinched between parts when installing the dead front cover and trim All parts should be al...

Page 11: ...e all control power fusing and connections to products which will be damaged in this test This includes all components with control wire fusing Transient Voltage Surge Suppression Surge Protective Dev...

Page 12: ...o maintain the equipment in satisfactory condition Maintain a permanent record of all maintenance activities and testing for future reference The condition of each panelboard should be recorded as a g...

Page 13: ...RE ENERGIZE PANELBOARD After the panelboard has completely dried remove all materials and tools from the equipment Inspect all connections for damage and torque Re install all covers fillers dead fro...

Page 14: ...le 4 Wire Bending Space Requirements for Cable Sizes Bolt Size Torque inch pounds Torque foot pounds Torque Newton Meters 10 30 2 5 3 4 65 5 4 7 3 5 16 130 10 8 14 7 3 8 240 20 27 1 600 50 67 8 Nation...

Page 15: ...11 Pow R Line X Retrofit Panelboards Pow R Line X Retrofit Panelboards MN014011EN January 2020 eatoncanada ca Notes...

Page 16: ...evard Cleveland OH 44122 United States Eaton com 2020 Eaton All Rights Reserved Printed in USA Publication No MN014011EN January 2020 Eaton is a registered trademark All trademarks are property of the...

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