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Pow-R-Line X Retrofit Panelboards 

Pow-R-Line X RetRofit PaneLboaRds

   MN014011EN   January 2020   eatoncanada.ca

Pre-Energizing Procedures and Inspection

Before energizing any panelboard, perform a comprehensive 

inspection to make certain that the panelboard is ready to 

be energized. This includes the following steps:

1.  Verify that the panelboard is not energized.
2.  Visually inspect the panelboard and remove all 

foreign materials, such as, tools, scraps of wire and 

other debris from all panelboard sections.

3.  Remove and discard all packing materials and 

temporary shipping braces from the panelboard.

4.  Any accumulation of dust and dirt should be 

removed with a vacuum cleaner. Use a lint-free cloth 

to remove dust and dirt on other surfaces. Never 

use compressed air as this may blow contaminants 

into electrical and/or electronic components. Never 

use solvents or other chemicals to clean surfaces or 

components.

5.  Visually inspect all ventilation points to ensure that 

there is no blockage or debris. Remove all debris, if 

present.

6.  Verify all field wire connections have the proper 

torque per instructions on the panelboard and on 

components.

7.  All factory connections are made utilizing calibrated 

power tools. However, vibrations do occur in 

transit and handling. Verify factory connections 

by checking at least 10% of the total factory 

connections for tightness.  If this spot check 

reveals loose connections, proceed to check all 

factory connections. These connections include bus 

hardware connections, circuit breaker terminals, and 

other connections, including the incoming terminals.

8.  Visually inspect panelboard insulators, bus bar 

and conductors for damage. DO NOT ENERGIZE IF 

DAMAGE IS FOUND. Contact Eaton.

Circuit Breakers

Circuit breakers are typically shipped in either the open 

(OFF) or “tripped” position. Manually close, and then open 

these devices to ensure they are functioning properly.  At 

the completion of this process, be sure that the circuit 

breaker is in the “OFF” or “tripped” position. Inspect circuit 

breakers for any visible damage.
If damage is found, DO NOT ENERGIZE the panelboard. 

Contact Eaton.

Overcurrent Devices with Ground Fault Protection

This panelboard may contain overcurrent devices with 

Ground Fault Protection (GFP). The National Electrical Code 

may require ground fault protection for this installation.  

Other GFP applications may be used including multi-level 

ground fault protection. Refer to the panelboard drawings 

and electrical construction drawings for usage and 

placement within the panelboard.

Ground fault protection may be installed integral to 

overcurrent device(s) or as a separate system. Separate 

systems typically are connected to a shunt tripping 

mechanism on an overcurrent device.

Visibly inspect connections on GFP systems, neutral 

sensors and ground connections. Refer to manufacturer’s 

instructions for details.

The National Electrical Code, Article 230-95 requires that 

any GFP systems must be performance tested when first 

installed. Conduct tests in accordance with the approved 

instructions provided with the equipment. A written test 

report must be available for the Authority Having Jurisdiction 

(AHJ). Refer to the National Electrical Code for specific 

requirement or contact Eaton. Field-testing of ground fault 

protection must follow instructions provided with each 

GFP device. Due to the varied types of GFP systems, 

testing instructions can vary from device to device. Refer 

to the specific testing instructions for each device. Refer to 

instruction leaflets that are shipped with each panelboard 

containing GFP or contact Eaton.

Preparing Panelboard for Insulation/Megger 

Testing

Devices Installed with Control Power Fusing

Devices, which require control power fusing, can be easily 

damaged beyond repair if not disconnected during the 

testing phase. These devices include, but are not limited 

to, customer metering equipment, electronic breaker trip 

units, motor operators and communication equipment. Prior 

to testing the panelboard, turn off all control power devices 

in the panelboard to prevent damage to components. The 

control power may be turned off by utilizing the control 

power switch or by removing the fuses. Components that 

use power supplies include customer metering and certain 

breaker accessories and these must be isolated before 

testing.

WARNING

TO PREVENT DAMAGE TO GROUND FAULT CONTROL 
CIRCUITS, METERING CIRCUITS, TRANSIENT VOLTAGE 
SURGE PROTECTION (TVSS) OR OTHER CONTROL 
CIRCUITS, WHEN
MEGGERING PANELBOARD, ISOLATE CIRCUITS FROM 
PANELBOARD SYSTEM BEFORE BEGINNING THE MEGGER 
OPERATION. BE SURE TO RECONNECT THOSE CIRCUITS 
AFTER MEGGER TESTS ARE COMPLETED.
NOTEe: SOME GROUND FAULT CIRCUITS MAY NOT BE 
FUSED, THEREFORE ISOLATION OF THOSE CIRCUITS 
REQUIRES DISCONNECTING WIRING FROM BUS BARS.

Summary of Contents for P1RX 240Vac Max

Page 1: ...Pow R Line X Retrofit Panelboards Instruction Manual MN014011EN Effective January 2020 P1RX 240Vac Max P2RX 347 600Vac Max...

Page 2: ......

Page 3: ...1EN January 2020 eatoncanada ca Table of Content Installation Criteria 2 Safety Measures 3 Pre Installation Receiving Handling and Storage 4 Removal of Existing Panelboard Interior 4 Installation of R...

Page 4: ...2 1067 Lug 24 400 48 1219 20 0 508 5 75 127 30 42 Table 2 P2RXL P2RXB Panelboards Main Device Circuits Current Amperes Minimum Height in mm Minimum Width in mm Minimum Depth in mm Lug 18 100 19 5 495...

Page 5: ...ade all reasonable efforts to ensure that the instructions in this document are adequate and free of material errors and omissions Eaton will if necessary explain issues which may not be covered by th...

Page 6: ...TALL AND OR SERVICE THIS EQUIPMENT Removal of Existing Panelboard Interior DO NOT work on electrical equipment while energized Verify power entering the equipment is de energized at the source Follow...

Page 7: ...maintained per NECTM CECTM Care must be taken to ensure that the trim will completely cover openings in the enclosure If not using existing mounting hardware mark minimum of 8 mounting locations on th...

Page 8: ...conductor into lug so the bare conductor fills the full length of the lug body Tighten lug then torque to levels indicated on the panelboard label If compression lugs are utilized and supplied with th...

Page 9: ...uire ground fault protection for this installation Other GFP applications may be used including multi level ground fault protection Refer to the panelboard drawings and electrical construction drawing...

Page 10: ...trim parts on the panelboard using hardware supplied by the manufacturer Take caution that conductors are not pinched between parts when installing the dead front cover and trim All parts should be al...

Page 11: ...e all control power fusing and connections to products which will be damaged in this test This includes all components with control wire fusing Transient Voltage Surge Suppression Surge Protective Dev...

Page 12: ...o maintain the equipment in satisfactory condition Maintain a permanent record of all maintenance activities and testing for future reference The condition of each panelboard should be recorded as a g...

Page 13: ...RE ENERGIZE PANELBOARD After the panelboard has completely dried remove all materials and tools from the equipment Inspect all connections for damage and torque Re install all covers fillers dead fro...

Page 14: ...le 4 Wire Bending Space Requirements for Cable Sizes Bolt Size Torque inch pounds Torque foot pounds Torque Newton Meters 10 30 2 5 3 4 65 5 4 7 3 5 16 130 10 8 14 7 3 8 240 20 27 1 600 50 67 8 Nation...

Page 15: ...11 Pow R Line X Retrofit Panelboards Pow R Line X Retrofit Panelboards MN014011EN January 2020 eatoncanada ca Notes...

Page 16: ...evard Cleveland OH 44122 United States Eaton com 2020 Eaton All Rights Reserved Printed in USA Publication No MN014011EN January 2020 Eaton is a registered trademark All trademarks are property of the...

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