background image

9

Instruction Leaflet 

IL01906008E

Effective March 2011

Instructions for Testing Magnum DS

Digitrips with the MTK2000 Test Kit

EaTon CorporaTIon www.eaton.com

5.3 Setting the Rating Plug

Press 

Start

 to set the rating plug value on the MTK2000 by using 

the scroll up and down button .  Press 

Test Select

 button when com-

plete .

5.4 Setting the Frequency

Press 

Start

 to set the frequency value on the MTK2000 by using 

the scroll 

Up and Down Arrow

 .  Press 

Test Select

 button when 

complete .

5.5 ZSI Shorting Plug

The MTK2000 will ask if the ZSI Shorting Plug is installed, please 

validate if it is installed (Reference Section 2 .4 Zone Interlock 

Shorting Plug), if the correct answer is not shown, press 

Start 

then 

scroll the 

up and down arrows

 to find the correct answer .  Once 

the correct answer is shown press 

Test Select

 .

ote:

N

If the shorting plug is present the short delay time and ground fault 

time can be calculated by the MTK 2000 .  

If the shorting plug is not present and the answer to this query is 

“Yes”; both the Short Delay Time and Ground Time test will “Fail” 

on the MTK2000 .  
If the shorting plug is not present and the answer to this query is 

“No”; both the Short Delay Time and Ground Time test will be a 

“Pass” on the MTK2000 . 

5.6 Self Calibrate

This should be done for every MAGNUM breaker 
Press 

Start

Once the calibration is complete the MTK2000 will say “Calibration 

Complete” press 

Test Select

 to Return .

5.7 Long Delay Setting

5.7.1  MDS Digitrip Models

If any of the red LEDs are blinking press “Reset” on Digitrip .  
Set value for the “LONG Slope” function to “I

2

T” .  

ote:

N

The MTK2000 is not programmed to test the Long Delay I

4

T or IEEE or 

IEC slopes .

Set the desired test value for the “LONG PU” function . 
For test purposes set the “Long Memory” function is set to “OFF ”, 

Reference Section 2 .3 MTK200 Breaker Cables .
Set value for the “SHORT SLOPE” to “FLAT” .  

ote:

N

The MTK2000 is not programmed to test Short Delay with I

2

T slope . 

• 

Set value for the “SHORT PU” function to maximum value .

• 

Set value for the “INST PU” function to “OFF” .

• 

Set value for the “GND PU” function to maximum value .

• 

Set value for the “GND SLOPE” function to “FLAT” .

The MTK2000 is not programmed to test GROUND Delay with I

2

T slope .

Once all selections have been made, press “Save” under the “Edit 

Value” Menus buttons .

5.7.2 MTK2000

“LONG DELAY TEST” should be shown on the screen if not press 

Test Select

 until “LONG DELAY TEST” is on screen . Press 

Start

 .

The MTK2000 display is specifying that values need to be set, these 

values were set in the Digitrip Instructions .  Press

 Start

 .

Set “r” value on the MTK2000 display to match the Digitrip’s “Long 

PU” settings by scrolling the 

up and down arrows

 .  

Once value is set press 

Start

 on MTK2000, the test kit begins to 

generate current .  Begin to press the 

Up Arrow 

until the “Unit 

Status” LED on the Digitrip begins to flash quickly .  This should 

occur at the pickup current .  Once the pickup current value is 

found press the 

Start

 button .   A message of “TEST TERMINATED 

->PASSED” or “TEST TERMINATED ->FAILED” will appear on the 

MTK2000 display .  The current level is the Long Delay Pickup Value, 

this is the value where the trip unit will 

Start

 timing for Long Delay 

(overload protection) .

ote:

N

If the Start button is not pressed, the test times out after 40 seconds .  

ote:

N

The rate of the Status LED flashing will slow to normal when the cur-

rent is lowered below the pickup setting .

5.8 Long Delay Time

5.8.1  MDS 1150 Digitrip Models

If any of the red LEDs are blinking press “Reset” on Digitrip .  
Do not change the “LONG PU” function . 
In the Program Settings menu set the desired test value for the 

“LongTIME” function .
Once all selections have been made, press “Save” under the “Edit 

Value” Menus buttons .

5.8.2  MTK2000

After the “LONG DELAY TEST” pick up current is found press 

Test 

Select

 on the MTK2000 .  

ote:

N

If 

Test Select

 is hit more than once, the MTK will skip the next test 

sequence .  The only way to return to the time test is to redo the Long Delay 

pick up current test .

The next value that needs to be set on the MTK2000 display is 

“mult” the multiplier setting for the “Long Delay Time @6xIr” .  (The 

standard multiplier is 6 hence the statement “@6xIr” . If the multiplier 

is changed lower than 6 the actual LDT value goes up, if you raise 

the multiplier higher the actual LDT value goes down .  When you 

leave the multiplier as 6, the TR value and the LDT value stay the 

same .)  
Press 

Test Select

 on MTK2000 .  

Set “Tr” value on the MTK2000 display to match the Digirip’s 

“LongTIME” value by scrolling the 

up and down arrows

 .  

Once value is set press 

Start

 on MTK2000 .

A message of “LONG DELAY PASSED” or “LONG DELAY FAILED” 

will appear on the MTK2000 display .

5.9 Short Delay Settings

5.9.1  MDS 520 1150 Digitrip Models

If any of the red LEDs are blinking press “Reset” on Digitrip . .

• 

Do not change the “LONG PU” function .

• 

Set value for the “LongTIME” function to maximum .

• 

Set the desired test value for the “SHORT PU” function .

• 

Set value for the “SHORT TIME” function to “ .1” sec .

• 

Set value for the “INST PU” function to “OFF” .

Once all selections have been made, press “Save” under the “Edit 

Value” Menus buttons .

Summary of Contents for MTK2000

Page 1: ...up 5 4 Testing the MDS 520 Digitrip Models 5 5 Testing the 1150 Digitrip Models 8 6 Troubleshooting 11 7 Customer Updates 12 8 Additional Publications 12 Appendix 13 Effective March 2011 Instruction Leaflet IL01906008E Instructions for Testing Magnum DS Digitrips with the MTK2000 Test Kit ...

Page 2: ...delay I2 T and ground I2 T 1150 Digitrip Units The MTK 2000 Trip Unit Test Kit does not sup port the Long Delay I4 T Short Delay Flat curve or any of the IEC curves or the IEEE curves Figure 1 MTK2000 Test Kit Section 2 MTK2000 Breaker Information 2 1 MTK2000 Controls The following are the identifications and functions of the MTK2000 controls Any time these are referred to in the following portion...

Page 3: ...00 Breaker Cables 2 3 MTK2000 Breaker Cables The MTK2000 MDS Breaker Cable is used to connect the MTK2000 to the breaker s trip unit Before the MDS 14 pin MTK2000 plug is inserted into the Digitrip verify the Long Time Memory LTM jumper is in the inactive position or it is removed If it is in the active posi tion it must be removed or returned to the inactive position before the adapter connector ...

Page 4: ... Long Delay Time Setting Short Delay Pickup Instantaneous and Ground Fault Pickup values are mid band which have 10 tolerance Short Delay Time and Ground Time require curve for band tolerance 2 5 2 Digitrip Test Guidelines Testing of the Trip Unit must be performed with the Trip Unit properly installed in the breaker The Long Time function has a memory cir cuit with a reset time of 36 times the Lo...

Page 5: ... Time Press Start to modify the date Use the Up Arrow and Down Arrow to modify values in each selection and press Test Select to proceed Once completed press Cancel to return to the Systems Configuration menu Pressing Cancel once more will return the MTK2000 to the Home Screen 3 6 Communication Settings Reference Flow Chart for this section in order to understand how to modify the System Setting f...

Page 6: ...need to be set these values were set in the Digitrip Instructions Press Start Set r value on the MTK2000 display to match the Digitrip s Long Delay Setting dial by scrolling the up and down arrows Once value is set press Start on MTK2000 the test kit begins to generate current Begin to press the Up Arrow until the Unit Status LED on the Digitrip begins to flash quickly This should occur at the Lon...

Page 7: ...T FOUND PASSED or TRIP CURRENT FOUND FAILED will appear on the MTK2000 display 4 12 Ground Time Settings 4 12 1 MDS 520 Digitrip Models If any of the red LEDs are blinking press Reset on Digitrip Set the desired test value for the Ground Time dial 4 12 2 MTK2000 After the GROUND FAULT TEST current is found press Test Select until GF Delay comes up on the MTK2000 display Note N If Test Select is hi...

Page 8: ...redo the Im current test Press Start and the MTK2000 will return the Maintenance Mode trip time A message of MAINTENANCE PASSED or MAINTENANCE FAILED will appear on the MTK2000 display If test is failing please reference Section 2 3 MTK2000 Breaker Cables Section 5 Testing the 1150 Digitrip Models 5 1 Legend for MTK2000 testing with 1150 Digitrips g entered ground value setting GF GND PU i A the e...

Page 9: ...lay is specifying that values need to be set these values were set in the Digitrip Instructions Press Start Set r value on the MTK2000 display to match the Digitrip s Long PU settings by scrolling the up and down arrows Once value is set press Start on MTK2000 the test kit begins to generate current Begin to press the Up Arrow until the Unit Status LED on the Digitrip begins to flash quickly This ...

Page 10: ...y 5 12 Ground Time Settings 5 12 1 MDS 1150 Digitrip Models If any of the red LEDs are blinking press Reset on Digitrip Set the desired test value for the GROUND TIME function Once selection has been made press Save under the Edit Value Menus buttons 5 12 2 MTK2000 After the GROUND FAULT TEST current is found press Test Select until GF Delay comes up on the MTK2000 display Note N If Test Select is...

Page 11: ...t test sequence The only way to return to the time test is to redo the Im current test Press Start and the MTK2000 will return the Maintenance Mode trip time A message of MAINTENANCE PASSED or MAINTENANCE FAILED will appear on the MTK2000 display Note N If test is failing please reference Section 2 3 MTK2000 Breaker Cables Section 6 Troubleshooting Listed below are resolutions to common problems e...

Page 12: ...struction Books and drawings are commonly included with any Magnum DS Circuit Breaker and or provided with any Eaton Low Voltage Assembly ship ment Please inspect the documentation provided before contacting an Eaton service representative for replacements IB 2C12060H08 Instructions for Installation Operation and Maintenance of Magnum DS DSX and DSL Low Voltage Power Circuit Breakers IB 2C12063H02...

Page 13: ...Arrow Change Value NRX No Yes Yes No MTK2000 Press Test Date Time Test Select Start or Down Arrow Up Arrow Test Select Start or Down Arrow Up Arrow Test Select Start or Down Arrow Up Arrow Test Select Start or Down Arrow Up Arrow BREAKER TYPE XXXXXX Start Start Start Start BREAKER NAME XXXXXXXX PLUG RATING XXXX A FREQUENCY XX Hz Start or Test Select Start or Test Select Test Select Start or Test S...

Page 14: ... forTesting Magnum DS Digitrips with the MTK2000Test Kit eaton corporation www eaton com A CALIBRATION PRESS Start to Begin D C MAGNUM Calibration in Process START CANCEL Calibration Failed Check Load Press Start Process Failed Process Passed CANCEL START E TEST SELECT ...

Page 15: ...AY T S 6 0xIr Tr XX mult X X LDT X XX Up Arrow Inc Tr Value Down Arrow Dec Tr Value Cancel Test Select or Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start or Test Select Start NAME LONG NAME DELAY RUNNING I XX T X XXS Test Running Within Time Limits TEST SCENARIO Cancel Test Failed Test Passed N Y SYSTEM STOPPING NAME DELAY CANCELLED ...

Page 16: ...Expired Y Y N Cancel Button Y N TEST ACTIVE XX SECs Ix XXXA Test Running Within Trip Current Limits TEST SCENARIO Cancel Test Failed Test Passed N Y TEST TERMINATED r XX XX Err FAILED TEST TERMINATED r XX XX Err PASSED Cancel Test Failed Test Passed 15 Second Timeout 15 Second Timeout PU Test Return PU Test Entry TEST INITIALIZING Ir XXXA 1 Second Timeout Decrement SECs Up Arrow Inc Ir Value Down ...

Page 17: ...X S Up Arrow Inc Ts Value Down Arrow Dec Ts Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start TEST ACTIVE XX SECs Ix XXXA Test Running Within Trip Current Limits TEST SCENARIO Cancel Test Failed Test Passed N Y TEST CANCELLED Ix XXXA TRIP NOT FOUND x XX XX Err FAILED TRIP CURRENT FOUND x XX XX Err PASSED Cancel Test Failed Test P...

Page 18: ... P Down Arrow Dec g Value Up Arrow Inc g Value L Cancel Start GF TRIP SET Tg 0 1 g X XX n X XX Ig XXXX Cancel GF DELAY at 1 5xIg Tg X XX S Up Arrow Inc Tg Value Down Arrow Dec Tg Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start J N Test Select Time Test Return Time Test Entry Trip Test Return Trip Test Entry NAME SHORT I Up Arro...

Page 19: ...alue P Cancel Start INSTANT TRIP SET i X XX n X XX Ii XXXX Cancel INSTANT MAX TIME i X XX n XXX Ii XXXX Up Arrow Inc i Value Down Arrow Dec i Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start N R Test Select Time Test Return Time Test Entry Trip Test Return Trip Test Entry NAME INSTANTANEOUS M Up Arrow Start x i O S 1 SET LDS LDT...

Page 20: ...l MMODE TRIP SET m X XX n XXX Im XXXX Up Arrow Inc m Value Down Arrow Dec m Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select or Start Test Select R Test Select Time Test Return Time Test Entry Trip Test Return Trip Test Entry NAME MMODE Q Up Arrow Start x m S 1 SET LDS LDT MAX SDS M1 2 SET MMODE ON Informational Start Test Select Canc...

Page 21: ...own Arrow Test Select or Down Arrow Test Select or Down Arrow Test Select or Down Arrow Up Arrow Test Select or Down Arrow Up Arrow Test Select or Down Arrow Up Arrow Test Select or Down Arrow Up Arrow Cancel Cancel Cancel Time of Day Enter Hours XX Time of Day Enter Minutes XX Date Enter Month XX Date Enter Day of Month XX Date Enter Year XXXX Down Arrow Dec Value Up Arrow Inc Value Cancel Cancel...

Page 22: ...row Test Select or Down Arrow Up Arrow Cancel Cancel Baudrate XXXXXX Databits X Parity XXXX Stopbits X Cancel Cancel Start Start Start Start Test Select or Start Test Select or Start Test Select or Start Cancel or Test Select Cancel or Test Select or Start Up Arrow Change Value Down Arrow Change Value 9600 19200 38400 57600 115200 Up Arrow Change Value Down Arrow Change Value 7 8 9 Up Arrow Change...

Page 23: ...CC Start Test Select BACKUP CFILE Process Complete Failed Start Test Select Cancel Up Down Arrow RESTORE CFILE Press Start To Begin FF EE Start Test Select RESTORE CFILE Process Complete Failed Start Test Select Cancel Up Down Arrow JJ Cancel Cancel DELETE LOG FILE Press Start To Begin HH GG Start Test Select DELETE LOG FILE Process Complete Failed Start Test Select Cancel Up Down Arrow Cancel ...

Page 24: ...ment between the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR...

Reviews: