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5

Instruction Leaflet 

IL01906008E

Effective March 2011

Instructions for Testing Magnum DS

Digitrips with the MTK2000 Test Kit

EaTon CorporaTIon www.eaton.com

Section 3: MTK2000 Setup

3.1 General Information

Place the MTK2000 on a stable surface prior to testing . The handle 

can be rotated for ease of viewing and operation by pressing the 

buttons on the sides of the handle and rotating the handle to the 

desired angle (see Flowchart at back of document) . When power-

ing on, the MTK2000 will run a self diagnosis before displaying the 

Home Screen (see Flowchart at back of document) .

3.2 Hardware Connections

Insert the power supply into a standard 120V outlet and plug the 

opposite end into the MTK2000 . Plug the breaker cable into the 

MTK2000 and insert the grooved end into the breaker trip unit . 

Check the long time memory jumper position before plugging con-

nector into test port .

3.3 Storing Test Results

The MTK2000 is capable of storing data obtained from multiple 

tests on the included SD Card . These results can be downloaded 

to a computer via the communication cable included in the kit or 

by importing the data directly from the SD Card . This data is saved 

automatically to the MTK2000 as each test is performed . Once the 

memory is full, the MTK2000 automatically begins to write over the 

first test in memory . Because calibration data is also stored on the 

card, it is crucial to the operation of the MTK2000 that the informa-

tion on the SD Card is never removed .  
It is important to press the 

Cancel

 button twice after performing all 

tests on one trip unit before proceeding to the next trip unit so that 

a new breaker name can be entered .

3.4 Powering Up the MTK2000 

Press 

Power

 on the MTK2000 . Once the kit powers on, the self-

diagnosis has been completed and the kit is ready to test the trip 

unit .  Upon power up and following self-diagnosis, the MTK2000 will 

display the Home Screen . Press 

Test Select

 . 

3.5 Setting the Date & Time

Reference

 Flow Chart for this section in order to understand how 

to modify the System Setting for the MTK2000, press the 

Down 

Arrow

 immediately after the MTK2000 displays the Home Screen . 

The Home Screen will read “System Settings –> Date & Time” .  

Press 

Start

 to modify the date . Use the 

Up Arrow

 and 

Down 

Arrow 

to modify values in each selection and press 

Test Select

 to 

proceed . Once completed press 

Cancel

 to return to the Systems 

Configuration menu . Pressing 

Cancel

 once more will return the 

MTK2000 to the Home Screen .

3.6 Communication Settings

Reference

 Flow Chart for this section in order to understand how 

to modify the System Setting for the MTK2000, press the 

Down 

Arrow

 immediately after the MTK2000 displays the Home Screen . 

Once “System Settings –> Date & Time” is displayed, press the 

Down Arrow 

to verify “Communications” is displayed .

Press 

Start

 to modify these settings . Use the 

Up Arrow

 and 

Down 

Arrow

 to modify values in each selection and press 

Test Select

 to 

proceed . Once completed press 

Cancel

 to return to the Systems 

Configuration menu .  Pressing 

Cancel

 once more will return the 

MTK2000 to the Home Screen .

Section 4: Testing the MDS 520 Digitrip 
Models

4.1 Legend for MTK2000 testing with 520 Digitrips

g

= entered ground value setting

GF= Ground Setting

i

(A)= the entered instantaneous value setting

l

(A)= the output current value for the MTK2000

I

g

(A)= 

I

g

l

i

(A)= 

l

i

l

m

(A)= 

l

r

 

m

l

mult

(A)= 

l

mult

I

n

(A)= rated plug value (must match sensor rating, 

I

s

)

I

r

 = (A) 

l

n

 x 

r

I

s

(A)= 

l

r

 

s

INST= Instantaneous
LDS= Long Delay Setting
LDT= Long Delay Time@6xlr

mm

= limit for Maintenance mode reduction levels

mult

= multiplying factor

MMODE= Maintenance Mode

n

= Rating Plug Value

r

= entered Long Delay Setting

R

= the actual time the Digitrip tripped during the test

s

= entered “Short Delay Setting” value setting

SDS= Short Delay Setting
SD= Short Delay Setting
SDT= Short Delay Time

T

= entered time value for the MTK2000

T

g

= entered time value for the “Ground Time”

T

r

= entered time value for the “Long Delay Time @6xlr”

T

s

= entered time value for the “Short Delay Time”

4.2 Entering Breaker Name

The MTK2000 is capable of storing test results as each test is per-

formed . For this reason, it is important to label the breakers subject 

to test in the MTK2000 memory . When prompted for breaker name 

on the display screen press Start then use the 

Up Arrow

 and 

Down 

Arrow

 to change the character and 

Start

 button to advance to the 

next character .  The 

Cancel

 button can be pressed to move to the 

previous field .  The 

Phase Select

 button, when pressed, performs 

the delete function . Once the entry is complete, press the 

Test 

Select

 button to proceed . 

Summary of Contents for MTK2000

Page 1: ...up 5 4 Testing the MDS 520 Digitrip Models 5 5 Testing the 1150 Digitrip Models 8 6 Troubleshooting 11 7 Customer Updates 12 8 Additional Publications 12 Appendix 13 Effective March 2011 Instruction Leaflet IL01906008E Instructions for Testing Magnum DS Digitrips with the MTK2000 Test Kit ...

Page 2: ...delay I2 T and ground I2 T 1150 Digitrip Units The MTK 2000 Trip Unit Test Kit does not sup port the Long Delay I4 T Short Delay Flat curve or any of the IEC curves or the IEEE curves Figure 1 MTK2000 Test Kit Section 2 MTK2000 Breaker Information 2 1 MTK2000 Controls The following are the identifications and functions of the MTK2000 controls Any time these are referred to in the following portion...

Page 3: ...00 Breaker Cables 2 3 MTK2000 Breaker Cables The MTK2000 MDS Breaker Cable is used to connect the MTK2000 to the breaker s trip unit Before the MDS 14 pin MTK2000 plug is inserted into the Digitrip verify the Long Time Memory LTM jumper is in the inactive position or it is removed If it is in the active posi tion it must be removed or returned to the inactive position before the adapter connector ...

Page 4: ... Long Delay Time Setting Short Delay Pickup Instantaneous and Ground Fault Pickup values are mid band which have 10 tolerance Short Delay Time and Ground Time require curve for band tolerance 2 5 2 Digitrip Test Guidelines Testing of the Trip Unit must be performed with the Trip Unit properly installed in the breaker The Long Time function has a memory cir cuit with a reset time of 36 times the Lo...

Page 5: ... Time Press Start to modify the date Use the Up Arrow and Down Arrow to modify values in each selection and press Test Select to proceed Once completed press Cancel to return to the Systems Configuration menu Pressing Cancel once more will return the MTK2000 to the Home Screen 3 6 Communication Settings Reference Flow Chart for this section in order to understand how to modify the System Setting f...

Page 6: ...need to be set these values were set in the Digitrip Instructions Press Start Set r value on the MTK2000 display to match the Digitrip s Long Delay Setting dial by scrolling the up and down arrows Once value is set press Start on MTK2000 the test kit begins to generate current Begin to press the Up Arrow until the Unit Status LED on the Digitrip begins to flash quickly This should occur at the Lon...

Page 7: ...T FOUND PASSED or TRIP CURRENT FOUND FAILED will appear on the MTK2000 display 4 12 Ground Time Settings 4 12 1 MDS 520 Digitrip Models If any of the red LEDs are blinking press Reset on Digitrip Set the desired test value for the Ground Time dial 4 12 2 MTK2000 After the GROUND FAULT TEST current is found press Test Select until GF Delay comes up on the MTK2000 display Note N If Test Select is hi...

Page 8: ...redo the Im current test Press Start and the MTK2000 will return the Maintenance Mode trip time A message of MAINTENANCE PASSED or MAINTENANCE FAILED will appear on the MTK2000 display If test is failing please reference Section 2 3 MTK2000 Breaker Cables Section 5 Testing the 1150 Digitrip Models 5 1 Legend for MTK2000 testing with 1150 Digitrips g entered ground value setting GF GND PU i A the e...

Page 9: ...lay is specifying that values need to be set these values were set in the Digitrip Instructions Press Start Set r value on the MTK2000 display to match the Digitrip s Long PU settings by scrolling the up and down arrows Once value is set press Start on MTK2000 the test kit begins to generate current Begin to press the Up Arrow until the Unit Status LED on the Digitrip begins to flash quickly This ...

Page 10: ...y 5 12 Ground Time Settings 5 12 1 MDS 1150 Digitrip Models If any of the red LEDs are blinking press Reset on Digitrip Set the desired test value for the GROUND TIME function Once selection has been made press Save under the Edit Value Menus buttons 5 12 2 MTK2000 After the GROUND FAULT TEST current is found press Test Select until GF Delay comes up on the MTK2000 display Note N If Test Select is...

Page 11: ...t test sequence The only way to return to the time test is to redo the Im current test Press Start and the MTK2000 will return the Maintenance Mode trip time A message of MAINTENANCE PASSED or MAINTENANCE FAILED will appear on the MTK2000 display Note N If test is failing please reference Section 2 3 MTK2000 Breaker Cables Section 6 Troubleshooting Listed below are resolutions to common problems e...

Page 12: ...struction Books and drawings are commonly included with any Magnum DS Circuit Breaker and or provided with any Eaton Low Voltage Assembly ship ment Please inspect the documentation provided before contacting an Eaton service representative for replacements IB 2C12060H08 Instructions for Installation Operation and Maintenance of Magnum DS DSX and DSL Low Voltage Power Circuit Breakers IB 2C12063H02...

Page 13: ...Arrow Change Value NRX No Yes Yes No MTK2000 Press Test Date Time Test Select Start or Down Arrow Up Arrow Test Select Start or Down Arrow Up Arrow Test Select Start or Down Arrow Up Arrow Test Select Start or Down Arrow Up Arrow BREAKER TYPE XXXXXX Start Start Start Start BREAKER NAME XXXXXXXX PLUG RATING XXXX A FREQUENCY XX Hz Start or Test Select Start or Test Select Test Select Start or Test S...

Page 14: ... forTesting Magnum DS Digitrips with the MTK2000Test Kit eaton corporation www eaton com A CALIBRATION PRESS Start to Begin D C MAGNUM Calibration in Process START CANCEL Calibration Failed Check Load Press Start Process Failed Process Passed CANCEL START E TEST SELECT ...

Page 15: ...AY T S 6 0xIr Tr XX mult X X LDT X XX Up Arrow Inc Tr Value Down Arrow Dec Tr Value Cancel Test Select or Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start or Test Select Start NAME LONG NAME DELAY RUNNING I XX T X XXS Test Running Within Time Limits TEST SCENARIO Cancel Test Failed Test Passed N Y SYSTEM STOPPING NAME DELAY CANCELLED ...

Page 16: ...Expired Y Y N Cancel Button Y N TEST ACTIVE XX SECs Ix XXXA Test Running Within Trip Current Limits TEST SCENARIO Cancel Test Failed Test Passed N Y TEST TERMINATED r XX XX Err FAILED TEST TERMINATED r XX XX Err PASSED Cancel Test Failed Test Passed 15 Second Timeout 15 Second Timeout PU Test Return PU Test Entry TEST INITIALIZING Ir XXXA 1 Second Timeout Decrement SECs Up Arrow Inc Ir Value Down ...

Page 17: ...X S Up Arrow Inc Ts Value Down Arrow Dec Ts Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start TEST ACTIVE XX SECs Ix XXXA Test Running Within Trip Current Limits TEST SCENARIO Cancel Test Failed Test Passed N Y TEST CANCELLED Ix XXXA TRIP NOT FOUND x XX XX Err FAILED TRIP CURRENT FOUND x XX XX Err PASSED Cancel Test Failed Test P...

Page 18: ... P Down Arrow Dec g Value Up Arrow Inc g Value L Cancel Start GF TRIP SET Tg 0 1 g X XX n X XX Ig XXXX Cancel GF DELAY at 1 5xIg Tg X XX S Up Arrow Inc Tg Value Down Arrow Dec Tg Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start J N Test Select Time Test Return Time Test Entry Trip Test Return Trip Test Entry NAME SHORT I Up Arro...

Page 19: ...alue P Cancel Start INSTANT TRIP SET i X XX n X XX Ii XXXX Cancel INSTANT MAX TIME i X XX n XXX Ii XXXX Up Arrow Inc i Value Down Arrow Dec i Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select Start N R Test Select Time Test Return Time Test Entry Trip Test Return Trip Test Entry NAME INSTANTANEOUS M Up Arrow Start x i O S 1 SET LDS LDT...

Page 20: ...l MMODE TRIP SET m X XX n XXX Im XXXX Up Arrow Inc m Value Down Arrow Dec m Value Cancel NOTE Values will wrap at range limits when incrementing decrementing with Arrow buttons Test Select or Start Test Select R Test Select Time Test Return Time Test Entry Trip Test Return Trip Test Entry NAME MMODE Q Up Arrow Start x m S 1 SET LDS LDT MAX SDS M1 2 SET MMODE ON Informational Start Test Select Canc...

Page 21: ...own Arrow Test Select or Down Arrow Test Select or Down Arrow Test Select or Down Arrow Up Arrow Test Select or Down Arrow Up Arrow Test Select or Down Arrow Up Arrow Test Select or Down Arrow Up Arrow Cancel Cancel Cancel Time of Day Enter Hours XX Time of Day Enter Minutes XX Date Enter Month XX Date Enter Day of Month XX Date Enter Year XXXX Down Arrow Dec Value Up Arrow Inc Value Cancel Cancel...

Page 22: ...row Test Select or Down Arrow Up Arrow Cancel Cancel Baudrate XXXXXX Databits X Parity XXXX Stopbits X Cancel Cancel Start Start Start Start Test Select or Start Test Select or Start Test Select or Start Cancel or Test Select Cancel or Test Select or Start Up Arrow Change Value Down Arrow Change Value 9600 19200 38400 57600 115200 Up Arrow Change Value Down Arrow Change Value 7 8 9 Up Arrow Change...

Page 23: ...CC Start Test Select BACKUP CFILE Process Complete Failed Start Test Select Cancel Up Down Arrow RESTORE CFILE Press Start To Begin FF EE Start Test Select RESTORE CFILE Process Complete Failed Start Test Select Cancel Up Down Arrow JJ Cancel Cancel DELETE LOG FILE Press Start To Begin HH GG Start Test Select DELETE LOG FILE Process Complete Failed Start Test Select Cancel Up Down Arrow Cancel ...

Page 24: ...ment between the parties This literature is not intended to and does not enlarge or add to any such contract The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and Eaton NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR...

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