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Effective 9/21/99

Page 8

I.L. 70C1080H01

 WARNING

DO NOT ATTEMPT TO INSTALL, TEST, OR PERFORM
MAINTENANCE ON EQUIPMENT WHILE IT IS ENER-
GIZED. DEATH OR SEVERE PERSONAL INJURY CAN
RESULT FROM CONTACT WITH ENERGIZED EQUIP-
MENT.

DE-ENERGIZE THE CIRCUIT AND DISCONNECT THE
CIRCUIT BREAKER BEFORE PERFORMING MAINTE-
NANCE OR TESTS.

 CAUTION

TESTING A CIRCUIT BREAKER WHILE IT IS IN-
SERVICE AND CARRYING LOAD CURRENT IS 

NOT

RECOMMENDED.

TESTING OF A CIRCUIT BREAKER THAT RESULTS IN
THE TRIPPING OF THE CIRCUIT BREAKER SHOULD
BE DONE ONLY WITH THE CIRCUIT BREAKER IN
THE TEST OR DISCONNECTED CELL POSITIONS OR
WHILE THE CIRCUIT BREAKER IS ON A TEST
BENCH.

 CAUTION

ANY TRIPPING OPERATION WILL CAUSE DISRUP-
TION OF SERVICE AND POSSIBLE PERSONAL
INJURY, RESULTING IN THE UNNECESSARY
SWITCHING OF CONNECTED EQUIPMENT.

10.2  Code Requirements

The NEC, under Article 230-95-C, requires that any
ground fault protection system be performance tested
when first installed. Conduct tests in accordance with the
approved instructions provided with the equipment. Make
a written record of this test and make the results available
to the authority having inspection jurisdiction.

10.3  Standard Requirements

As a follow-up to the basic performance requirements
stipulated by the NEC, UL Standard No. 1053 requires
that certain minimum instructions must accompany each
ground fault protection system. These statements (Sec-
tion 5.4.3), detailed testing information, plus a copy of the
record forms can be found in the Instructional Leaflet
which came with your breaker. (I.L. 70C1037)

If the Digitrip does NOT have a ground element and the
module was installed just for the powering of the LED
display, then perform an overload test at 200% to verify
tripping. This would complete the verification sequence. If
a ground element IS involved, continue with the following
tests.

10.4.2  Secondary Injection Test

An AC current of 1 Amp input can be injected onto the
breaker secondary contacts B-4 and B-5. This will trigger
the Ground Alarm indicator to function and close contacts
A-10 and A-11.

10.4.3  Primary Injection Test

A primary current higher than the Ground Current Pickup
setting, when applied to a pole of the circuit breaker, will
trigger the Ground Alarm indicator to function.

10.4.4  General Test Instructions For Secondary and Primary
Injection Methods

The interconnected system must be evaluated only by
qualified personnel and in accordance with the equipment
assembler’s detailed instructions.

To avoid improper operations following apparently correct
simulated test operations, the polarity of the neutral
sensor connections (if used) must agree with the equip-
ment assembler’s detailed instructions. Where a question
exists, consult the specifying engineer and/or equipment
assembler.

10.4   Test Methods  -  (Refer to Fig. 1.2)

10.4.1  Power Up Check

Upon energizing the trip unit with the correct auxiliary
power voltage on secondary contacts A-14 and A-15,
confirm that the status LED and LCD display are function-
ing.

Summary of Contents for Cutler-Hammer 7802C83G01

Page 1: ...s to Module 5 8 4 Wiring the Secondary Block A 5 9 0 Reassembly 6 9 1 Replacing the Trip Deck 6 9 2 Reinstalling the Trip Unit 6 9 3 Reinserting the Rating Plug 7 9 4 Final Internal Visual Inspection 7 9 5 Replacing the Front Cover 7 10 0 Post Installation Testing 7 10 1 When to Test 7 10 2 Code Requirements 8 10 3 Standards Requirements 8 10 4 Test Methods 8 10 4 1 Power Up Check 8 10 4 2 Seconda...

Page 2: ...without auxiliary power will not display data until load current reaches approximately 25 1 phase or 10 3 phase of the In rating A second function of the module is to provide either a ground trip or ground alarm only output contact via the relay supplied in the module On Digitrip 520M models with ground fault protection an LED on the front of the unit also provides an indication of ground fault tr...

Page 3: ...OR MIS INSTALLATION OF ITS PRODUCTS 5 0 INSTALLATION PREPARATION 5 1 Remove Breaker from Line Ascertain that the breaker is completely powered down during the Ground Alarm Power Supply module installation If you unsure as to whether or not the unit is isolated contact a certified electrician 5 2 Manually Tripping the Breaker Before installing the Ground Alarm Power Supply module manually force the...

Page 4: ...emoving the Trip Deck Mounting Plate Using the Phillips screwdriver remove the two top screws that anchor the steel trip deck plate into the breaker frame Be careful not to damage the Trip Indicator Assembly and Over Current Trip Switch Bell Alarm if your breaker contains this option NOTE Observe how the Trip Indicator Assembly Fig 6 4 tabs are located BEHIND the Trip Deck Mounting Plate Upon reas...

Page 5: ...AT THE NEW HARNESSES AND EXISTING WIRING BE TUCKED NEATLY BACK INTO THE BREAKER FRAME LOOSE OR STRAY WIRES MIGHT INTERFERE WITH PROPER FIT AND ALIGN MENT OF THE TRIP UNIT ADDITIONALLY THIS SAME SITUATION MIGHT INHIBIT MOVEMENT OR OPERATION OF CERTAIN MECHANICAL COMPO NENTS WITHIN THE BREAKER Fig 6 4 The Trip Indicator Assembly 8 2 Running the Harness Insert the end with the four pins behind the Gr...

Page 6: ... Mounting Plate in place Tighten all four appropriately and confirm that the trip deck plate is firmly seated 9 2 Reinstalling the Trip Unit Align the Digitrip unit with the guide pin on the plate and spring clip of the Magnum Circuit Breaker see previous Fig 6 3 Press the unit into the breaker until the pins engage into the connectors and the lower spring clip engages over the Digitrip s housing ...

Page 7: ...LD BE TIGHTENED ONLY UNTIL IT IS SNUG DO NOT USE A LARGE SCREWDRIVER A 1 8 3 MM WIDE SCREWDRIVER BLADE IS ADEQUATE Fig 9 2 The steel Control Wire of the Trip Indicator Assembly 9 4 Final Internal Visual Inspection Before proceeding any further do a visual inspection to insure that none of the breaker s internal wiring might hamper any mechanical operation or compromise proper fit of any component ...

Page 8: ... tion 5 4 3 detailed testing information plus a copy of the record forms can be found in the Instructional Leaflet which came with your breaker I L 70C1037 If the Digitrip does NOT have a ground element and the module was installed just for the powering of the LED display then perform an overload test at 200 to verify tripping This would complete the verification sequence If a ground element IS in...

Page 9: ...g high voltage testers and resistance bridges to ensure that ground paths do not exist that could bypass the sensors Use a low voltage 0 to 24 volt high current AC source to apply a test current of 125 percent of the Digitrip unit pickup setting through one phase of the circuit breaker This should cause the breaker to trip on LSIG style trip units in less than 1 second and operate the alarm indica...

Page 10: ...ecial indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of the use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions con tained herein 1...

Page 11: ...Effective 9 21 99 Page 11 I L 70C1080H01 Cutler Hammer Pittsburgh PA U S A Effective 9 21 99 Printed in U S A ...

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