Eaton Cutler-Hammer 7802C83G01 Instructions Manual Download Page 2

Effective 9/21/99

Page 2

I.L. 70C1080H01

NOTE: The recommendations and information contained
herein are based on experience and judgement, but
should not be considered to be all inclusive or to cover
every application or circumstance which may arise. If you
have any questions or need further information or instruc-
tions, please contact your local representative or the
Customer Support Center at 1-800-356-1234.

1.0  GENERAL DESCRIPTION (OF THE GROUND
ALARM / POWER SUPPLY MODULE)

The Ground Alarm / Power Supply Module (see Fig. 1.1)
is an optional accessory for the Digitrip 520M trip unit. It
mounts underneath the metallic plate of the trip unit deck
in the Magnum breaker. When wired (per figure 1.2), it will
provide an auxiliary power supply for the Digitrip 520M’s
LCD meter display, when the circuit breaker is lightly
loaded. (On non ground fault style trip units, this will be its
ONLY function.) A second function of the module is to
provide Ground Trip or Ground Alarm Only contact
closure via the relay supplied in the module. This is
assuming the Digitrip 520M is already equipped with
ground trip or ground alarm functionality. The following
input voltage ratings of the module it self are covered:
120VAC, 230VAC and 24/48VDC.

1.1  Auxiliary Power & Ground Alarm

When the module is wired (as shown in Figure 1.2), it will
provide an auxiliary power supply so that the 520M/520M

i

liquid crystal display (LCD) will be functional even when
the circuit breaker has no load. A Digitrip 520M unit
without auxiliary power will not display data until load
current reaches approximately 25% 1 phase or 10%
3 phase of the 

(In) rating.

A second function of the module is to provide either a
ground trip or ground alarm only output contact via the
relay supplied in the module. On Digitrip 520M models
with ground fault protection, an LED on the front of the
unit also provides an indication of ground fault trip.

1.2 Ground Fault Trip

When the Ground Alarm/Power Supply module is used
with the 5MLSIG model, this unit will provide ground fault
trip contacts when the circuit breaker trips on a ground
fault. You must then push the Reset button on the Digitrip
in order to reset the contacts (see Figure 1.2, Note 3).

1.3  Ground Fault Alarm

A ground fault alarm alerts a user to a ground fault
condition without tripping the circuit breaker. (This is
applicable when using the 5MLSIA model.) A red Alarm

2.0  CHOOSING THE PROPER UPGRADE KIT

Choose the Field Installation Kit for Ground Alarm / Power
Supply Module (for Magnum DS circuit breakers equipped
with a Digitrip 520M) in accordance with the voltage input
rating you desire.

120VAC

Style # 70C1081G01

230VAC

Style # 70C1081G02

24/48VDC

Style # 70C1081G03

Only LED on the front of the trip unit will indicate the
presence of a ground fault condition that exceeds the
programmed setting

The ground fault alarm relay is energized when the
ground current continuously exceeds the ground fault
pickup setting for a time in excess of a 0.1 second delay.
The alarm relay will reset automatically if the ground
current is less than the ground fault pickup (see Fig-
ure 1.2, Note 4).

Fig. 1.2 Wiring Diagram for 520M Models and Ground
Alarm / Power Supply Modules

Summary of Contents for Cutler-Hammer 7802C83G01

Page 1: ...s to Module 5 8 4 Wiring the Secondary Block A 5 9 0 Reassembly 6 9 1 Replacing the Trip Deck 6 9 2 Reinstalling the Trip Unit 6 9 3 Reinserting the Rating Plug 7 9 4 Final Internal Visual Inspection 7 9 5 Replacing the Front Cover 7 10 0 Post Installation Testing 7 10 1 When to Test 7 10 2 Code Requirements 8 10 3 Standards Requirements 8 10 4 Test Methods 8 10 4 1 Power Up Check 8 10 4 2 Seconda...

Page 2: ...without auxiliary power will not display data until load current reaches approximately 25 1 phase or 10 3 phase of the In rating A second function of the module is to provide either a ground trip or ground alarm only output contact via the relay supplied in the module On Digitrip 520M models with ground fault protection an LED on the front of the unit also provides an indication of ground fault tr...

Page 3: ...OR MIS INSTALLATION OF ITS PRODUCTS 5 0 INSTALLATION PREPARATION 5 1 Remove Breaker from Line Ascertain that the breaker is completely powered down during the Ground Alarm Power Supply module installation If you unsure as to whether or not the unit is isolated contact a certified electrician 5 2 Manually Tripping the Breaker Before installing the Ground Alarm Power Supply module manually force the...

Page 4: ...emoving the Trip Deck Mounting Plate Using the Phillips screwdriver remove the two top screws that anchor the steel trip deck plate into the breaker frame Be careful not to damage the Trip Indicator Assembly and Over Current Trip Switch Bell Alarm if your breaker contains this option NOTE Observe how the Trip Indicator Assembly Fig 6 4 tabs are located BEHIND the Trip Deck Mounting Plate Upon reas...

Page 5: ...AT THE NEW HARNESSES AND EXISTING WIRING BE TUCKED NEATLY BACK INTO THE BREAKER FRAME LOOSE OR STRAY WIRES MIGHT INTERFERE WITH PROPER FIT AND ALIGN MENT OF THE TRIP UNIT ADDITIONALLY THIS SAME SITUATION MIGHT INHIBIT MOVEMENT OR OPERATION OF CERTAIN MECHANICAL COMPO NENTS WITHIN THE BREAKER Fig 6 4 The Trip Indicator Assembly 8 2 Running the Harness Insert the end with the four pins behind the Gr...

Page 6: ... Mounting Plate in place Tighten all four appropriately and confirm that the trip deck plate is firmly seated 9 2 Reinstalling the Trip Unit Align the Digitrip unit with the guide pin on the plate and spring clip of the Magnum Circuit Breaker see previous Fig 6 3 Press the unit into the breaker until the pins engage into the connectors and the lower spring clip engages over the Digitrip s housing ...

Page 7: ...LD BE TIGHTENED ONLY UNTIL IT IS SNUG DO NOT USE A LARGE SCREWDRIVER A 1 8 3 MM WIDE SCREWDRIVER BLADE IS ADEQUATE Fig 9 2 The steel Control Wire of the Trip Indicator Assembly 9 4 Final Internal Visual Inspection Before proceeding any further do a visual inspection to insure that none of the breaker s internal wiring might hamper any mechanical operation or compromise proper fit of any component ...

Page 8: ... tion 5 4 3 detailed testing information plus a copy of the record forms can be found in the Instructional Leaflet which came with your breaker I L 70C1037 If the Digitrip does NOT have a ground element and the module was installed just for the powering of the LED display then perform an overload test at 200 to verify tripping This would complete the verification sequence If a ground element IS in...

Page 9: ...g high voltage testers and resistance bridges to ensure that ground paths do not exist that could bypass the sensors Use a low voltage 0 to 24 volt high current AC source to apply a test current of 125 percent of the Digitrip unit pickup setting through one phase of the circuit breaker This should cause the breaker to trip on LSIG style trip units in less than 1 second and operate the alarm indica...

Page 10: ...ecial indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of the use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions con tained herein 1...

Page 11: ...Effective 9 21 99 Page 11 I L 70C1080H01 Cutler Hammer Pittsburgh PA U S A Effective 9 21 99 Printed in U S A ...

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